Operation CHARM: Car repair manuals for everyone.

Ignition Switch




IGNITION AND START SWITCH REPLACEMENT

REMOVAL PROCEDURE

CAUTION: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs.






1. Disable the SIR system. Service and Repair
2. Remove the upper and lower trim covers. Steering Column Trim Covers
3. Remove the wire harness assembly (4) from the wire harness strap (5).
4. Remove the wire harness straps (3) from the wire harness assembly (4).
5. Remove the wire harness strap (2) from the upper tilt head assembly (1).






6. Slide the turn signal switch assembly connectors (2) out from the bulk head connector (1).






7. Pull the PASSKEY III (2) off of the ignition lock cylinder case (1).






8. Remove the key alarm connector (1) from the ignition lock cylinder case (2).
9. Remove the 2 tapping screws from the ignition switch assembly (3).

INSTALLATION PROCEDURE

NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.






1. Install the ignition switch assembly (3) onto the ignition lock cylinder case (2) and secure by using the 2 tapping screws.

TIGHTEN
Screws to 4.7 Nm (42 lb in).

2. Install the key alarm connector (1) into the ignition lock cylinder case (2).






3. Slide the PASSKEY III (2) onto the ignition lock cylinder case (1).






4. Slide the turn signal switch assembly connectors (2) to the bulkhead connector (1).






CAUTION: Improper routing of the wire harness assembly may damage the inflatable restraint steering wheel module coil. This may result in a malfunction of the coil, which may cause personal injury.

5. Install the wire harness assembly (4) into the wire harness strap (5).
6. Install the wire harness strap (2) into the steering column tilt head assembly (1).
7. Install the wire harness straps (3) onto the wire harness assembly (4).
8. Install the upper and lower trim covers.
9. Enable the SIR system.