Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Mount Support and Strut Bracket Removal
6. Generator and Engine Lift Front Bracket Removal
7. Engine Lift Rear Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Exhaust Crossover Pipe Removal
11. Exhaust Manifold Removal - Left Side
12. Exhaust Manifold Removal - Right Side
13. Water Outlet and Thermostat Removal
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Upper Intake Manifold Removal
17. Lower Intake Manifold Removal
18. Valve Rocker Arm and Push Rod Removal
19. Valve Lifter Removal
20. Water Pump Removal
21. Cylinder Head Removal - Left Side
22. Cylinder Head Removal - Right Side
23. Oil Pan Removal
24. Oil Pump Removal
25. Oil Pump Drive Removal
26. Crankshaft Front Oil Seal Removal
27. Engine Front Cover Removal
28. Timing Chain and Sprocket Removal
29. Camshaft Removal
30. Piston, Connecting Rod, and Bearing Removal
31. Crankshaft Rear Oil Seal Removal
32. Crankshaft and Bearing Removal
33. Camshaft Bearing Removal
34. Engine Block Disassemble
35. Engine Block Cleaning and Inspection
36. Cylinder Boring and Honing
37. Engine Block Assemble
38. Crankshaft and Bearing Cleaning and Inspection
39. Crankshaft Balancer Cleaning and Inspection
40. Engine Flywheel Cleaning and Inspection
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Cleaning and Inspection
43. Piston and Connecting Rod Assemble
44. Camshaft and Bearings Cleaning and Inspection
45. Camshaft Timing Chain and Sprocket Cleaning and Inspection
46. Valve Lifter Cleaning and Inspection
47. Valve Rocker Arm and Push Rod Cleaning and Inspection
48. Cylinder Head Disassemble
49. Cylinder Head Cleaning and Inspection
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Cleaning and Inspection
54. Oil Pump Assemble
55. Engine Front Cover Cleaning and Inspection
56. Valve Rocker Arm Cover Cleaning and Inspection
57. Oil Pan Cleaning and Inspection
58. Lower Intake Manifold Cleaning and Inspection
59. Upper Intake Manifold Cleaning and Inspection
60. Exhaust Manifold Cleaning and Inspection
61. Water Pump Cleaning and Inspection
62. Thread Repair
63. Service Prior to Assembly
64. Camshaft Bearing Installation
65. Crankshaft and Bearing Installation
66. Crankshaft Rear Oil Seal Installation
67. Piston, Connecting Rod, and Bearing Installation
68. Camshaft Installation
69. Timing Chain and Sprocket Installation
70. Engine Front Cover Installation
71. Crankshaft Front Oil Seal Installation
72. Oil Pump Drive Installation
73. Oil Pump Installation
74. Oil Pan Installation
75. Cylinder Head Installation - Left Side
76. Cylinder Head Installation - Right Side
77. Water Pump Installation
78. Valve Lifter Installation
79. Valve Rocker Arm and Push Rod Installation
80. Lower Intake Manifold Installation
81. Upper Intake Manifold Installation
82. Valve Rocker Arm Cover Installation - Right Side
83. Valve Rocker Arm Cover Installation - Left Side
84. Water Outlet and Thermostat Installation
85. Exhaust Manifold Installation - Left Side
86. Exhaust Manifold Installation - Right Side
87. Exhaust Crossover Pipe Installation
88. Oil Filter Adapter Installation
89. Oil Level Indicator and Tube Installation
90. Generator and Engine Lift Front Bracket Installation
91. Engine Mount Support and Strut Bracket Installation
92. Engine Lift Rear Bracket Installation
93. Drive Belt Tensioner Installation
94. Engine Flywheel Installation
95. Crankshaft Balancer Installation
96. Engine Prelubing