Cylinder Head Assembly

Cylinder Head Surface Variation
If the warpage is less than 0.05 mm (0.002 in), the cylinder head deck surface does not require resurfacing.
If the warpage is between 0.05-0.20 mm (0.002-0.008 in) or any imperfections or scratches that could inhibit proper cylinder head gasket sealing are present, the cylinder head deck surface requires resurfacing.
If resurfacing is required the maximum amount that can be removed is 0.25 mm (0.010 in).
If the cylinder head deck surface requires more than 0.25 mm (0.010 in) material removal the head must be replaced.





Camshaft Cap Bolt 10 N.m (89 lb in)

Camshaft Intermediate Drive Sprocket Bolt - Idler Sprocket 58 N.m (43 lb ft)

Exhaust Manifold
Bolt 25 N.m (18 lb ft)

Cylinder Head Bolt Re-Usability
Important: DO NOT reuse the old M11 cylinder head bolts.
Install new M11 cylinder head bolts.





Cylinder Head Bolt - M8
First Pass 15 N.m (10 lb ft)
Final Pass 60 Degrees

Cylinder Head Bolt - M11
First Pass 45 N.m (33 lb ft)
Final Pass 120 degrees

Intake Manifold
Upper-to-Cylinder Head Bolt - Long 23 N.m (17 lb ft)
Upper-to-Cylinder Head Bolt - Short 23 N.m (17 lb ft)
Upper-to-Lower Intake Manifold Bolt 23 N.m (17 lb ft)

Upper Intake Manifold Bolts 25 N.m (18 lb ft)
Upper Intake Manifold Nut 10 N.m (89 lb in)