P0645
DTC P0645
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview)provides an overview of each diagnostic category.
DTC Descriptor
DTC P0645
- Air Conditioning (A/C) Clutch Relay Control Circuit
Diagnostic Fault Information
Circuit/System Description
Ignition voltage is supplied directly to the A/C compressor clutch relay. The engine control module (ECM) controls the relay by grounding the A/C clutch relay control circuit via an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. The driver has a fault line which is monitored by the ECM. When the ECM is commanding a component ON, the voltage of the control circuit should be near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be near battery voltage. If the fault detection circuit senses a voltage other than what is expected, a DTC will set.
Conditions for Running the DTC
* The ignition voltage is between 11-18 volts.
* The engine speed is less than 600 RPM.
* The ECM A/C Compressor Clutch Relay Control driver transitions from ON to OFF or from OFF to ON.
Conditions for Setting the DTCs
The ECM detects an open on the control circuit of the A/C compressor clutch relay when commanded OFF with the engine in crank or run status.
Action Taken When the DTC Sets
The ECM will store conditions which were present when the DTC set as Failure Records data only. This information will not be stored as Freeze Frame data.
Conditions for Clearing the DTC
* A History DTC clears after 40 consecutive warm-up cycles have occurred without a malfunction.
* The DTC can be cleared by using a scan tool.
Reference Information
Schematic Reference
HVAC Schematics (Electrical Diagrams)
Connector End View Reference
Component Connector End Views (Connector Views)
Description and Operation
* Air Delivery Description and Operation (Air Delivery Description and Operation)
* Air Temperature Description and Operation (Air Temperature Description and Operation)
Electrical Information Reference
* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)
Scan Tool Reference
Control Module References (Programming and Relearning)for Scan Tool Information
Circuit/System Testing
1. Ignition OFF, disconnect the A/C Compressor Clutch Relay.
2. Ignition ON, verify that a test lamp does not illuminate between the relay control circuit switch supply voltage terminal 30 and relay control circuit switch control terminal 87 and ground.
• If the test lamp illuminates, test the control circuit for a short to voltage.
3. Verify that a test lamp illuminates between the ignition circuit, relay coil voltage supply circuit terminal 85 and ground.
• If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test all components connected to the ignition circuit and replace as necessary.
4. Verify that a test lamp illuminates between the relay coil B+ supply circuit, terminal, and ground.
• If the test lamp does not illuminate, test the B+ supply circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C Clutch Relay.
5. Disconnect the harness connector at the A/C Clutch Coil.
6. Test for less than 1.0 ohm of resistance between the A/C Clutch Coil ground circuit terminal and ground.
• If greater than the specified range, test the ground circuit for an open/high resistance.
7. Connect the harness connector at the A/C Clutch Coil.
8. Connect a 3-amp fused jumper wire between the B+ supply circuit switch side terminal and control circuit switch side terminal of the A/C Clutch Relay. Verify the A/C Clutch Relay is activated.
• If the A/C Clutch Relay does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, replace the A/C Clutch Relay.
9. Connect a test lamp between the coil side of the A/C Clutch Relay ignition circuit terminal, and the control circuit terminal.
10. Command the A/C Relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
• If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
• If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
11. If all circuits test normal, replace the A/C Clutch Relay.
Repair Instructions
Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.
* Control Module References (Programming and Relearning)for ECM replacement, setup, and programming
* Relay Replacement (Attached to Wire Harness) (Relay Replacement (Attached to Wire Harness))Relay Replacement (Within an Electrical Center) (Relay Replacement (Within an Electrical Center))