Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Drive Belt Tensioner Removal
2. Drive Belt Idler Pulley Removal
3. Starter Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal - Left Side
6. Oil Filter Adapter Removal
7. Exhaust Manifold Removal - Right Side
8. Intake Manifold Removal
9. Water Outlet Removal
10. Engine Coolant Thermostat Housing Removal
11. Crankshaft Balancer Removal
12. Engine Flywheel Removal
13. Camshaft Cover Removal - Left Side
14. Camshaft Cover Removal - Right Side
15. Water Pump Removal
16. Engine Front Cover Removal
17. Secondary Camshaft Drive Chain Tensioner Removal - Right Side
18. Secondary Camshaft Drive Chain Shoe Removal - Right Side
19. Secondary Camshaft Drive Chain Guide Removal - Right Side
20. Secondary Camshaft Drive Chain Removal - Right Side
21. Primary Camshaft Intermediate Drive Chain Tensioner Removal
22. Primary Timing Chain Guide Removal - Upper
23. Primary Timing Chain Guide Removal - Lower
24. Primary Camshaft Intermediate Drive Chain Removal
25. Camshaft Intermediate Drive Chain Idler Removal - Right Side
26. Secondary Camshaft Drive Chain Tensioner Removal - Left Side
27. Secondary Camshaft Drive Chain Shoe Removal - Left Side
28. Secondary Camshaft Drive Chain Guide Removal - Left Side
29. Secondary Camshaft Drive Chain Removal - Left Side
30. Camshaft Intermediate Drive Chain Idler Removal - Left Side
31. Crankshaft Sprocket Removal
32. Camshaft Position Actuator Removal - Left Side Exhaust
33. Camshaft Position Actuator Removal - Left Side Intake
34. Camshaft Position Actuator Removal - Right Side Exhaust
35. Camshaft Position Actuator Removal - Right Side Intake
36. Camshaft Removal - Left Side
37. Fuel Rail Removal
38. Valve Rocker Arm Removal - Left Side
39. Valve Lifter Removal - Left Side
40. Cylinder Head Removal - Left Side
41. Camshaft Removal - Right Side
42. Valve Rocker Arm Removal - Right Side
43. Valve Lifter Removal - Right Side
44. Cylinder Head Removal - Right Side
45. Oil Pan Removal
46. Oil Pump Removal
47. Crankshaft Rear Oil Seal and Housing Removal
48. Piston, Connecting Rod, and Bearing Removal
49. Crankshaft and Bearing Removal
50. Engine Block Disassemble
51. Engine Block Cleaning and Inspection
52. Crankshaft and Bearing Cleaning and Inspection
53. Crankshaft Balancer Cleaning and Inspection
54. Engine Flywheel Cleaning and Inspection
55. Piston and Connecting Rod Disassemble
56. Piston, Connecting Rod, and Bearing Cleaning and Inspection
57. Piston and Connecting Rod Assemble
58. Cylinder Head Disassemble
59. Cylinder Head Cleaning and Inspection
60. Valve Spring Inspection and Measurement
61. Valve and Seat Grinding
62. Cylinder Head Assemble
63. Camshaft Cleaning and Inspection
64. Valve Lifter Cleaning and Inspection
65. Valve Rocker Arm Cleaning and Inspection
66. Camshaft Timing Chain and Sprocket Cleaning and Inspection
67. Oil Pump Disassemble
68. Oil Pump Cleaning and Inspection
69. Oil Filter Adapter Disassemble
70. Oil Filter Adapter Cleaning and Inspection
71. Oil Filter Adapter Assemble
72. Oil Pan Disassemble
73. Oil Pan Cleaning and Inspection
74. Oil Pump Suction Pipe and Screen Cleaning and Inspection
75. Oil Pan Assemble
76. Engine Front Cover Disassemble
77. Engine Front Cover Cleaning and Inspection
78. Engine Front Cover Assemble
79. Camshaft Cover Disassemble
80. Camshaft Cover Cleaning and Inspection
81. Camshaft Cover Assemble
82. Intake Manifold Disassemble
83. Intake Manifold Cleaning and Inspection
84. Intake Manifold Assemble
85. Exhaust Manifold Cleaning and Inspection - Left Side
86. Exhaust Manifold Cleaning and Inspection - Right Side
87. Water Pump Cleaning and Inspection
88. Thread Repair
89. Service Prior to Assembly
90. Engine Block Assemble
91. Crankshaft and Bearing Installation
92. Piston, Connecting Rod, and Bearing Installation
93. Crankshaft Rear Oil Seal and Housing Installation
94. Oil Pump Installation
95. Oil Pan Installation
96. Cylinder Head Installation - Right Side
97. Valve Lifter Installation - Right Side
98. Valve Rocker Arm Installation - Right Side
99. Camshaft Installation - Right Side
100. Fuel Rail Installation
101. Cylinder Head Installation - Left Side
102. Valve Lifter Installation - Left Side
103. Valve Rocker Arm Installation - Left Side
104. Camshaft Installation - Left Side
105. Camshaft Position Actuator Installation - Right Side Intake
106. Camshaft Position Actuator Installation - Right Side Exhaust
107. Camshaft Position Actuator Installation - Left Side Intake
108. Camshaft Position Actuator Installation - Left Side Exhaust
109. Crankshaft Sprocket Installation
110. Camshaft Intermediate Drive Chain Idler Installation - Left Side
111. Secondary Camshaft Drive Chain Installation - Left Side
112. Secondary Camshaft Drive Chain Guide Installation - Left Side
113. Secondary Camshaft Drive Chain Shoe Installation - Left Side
114. Secondary Camshaft Drive Chain Tensioner Installation - Left Side
115. Camshaft Intermediate Drive Chain Idler Installation - Right Side
116. Primary Camshaft Intermediate Drive Chain Installation
117. Primary Timing Chain Guide Installation - Lower
118. Primary Timing Chain Guide Installation - Upper
119. Primary Camshaft Intermediate Drive Chain Tensioner Installation
120. Secondary Camshaft Drive Chain Installation - Right Side
121. Secondary Camshaft Drive Chain Guide Installation - Right Side
122. Secondary Camshaft Drive Chain Shoe Installation - Right Side
123. Secondary Camshaft Drive Chain Tensioner Installation - Right Side
124. Engine Front Cover Installation
125. Water Pump Installation
126. Camshaft Cover Installation - Left Side
127. Camshaft Cover Installation - Right Side
128. Intake Manifold Installation
129. Engine Flywheel Installation
130. Crankshaft Balancer Installation
131. Oil Filter Adapter Installation
132. Exhaust Manifold Installation - Left Side
133. Oil Level Indicator and Tube Installation
134. Exhaust Manifold Installation - Right Side
135. Engine Coolant Thermostat Housing Installation
136. Water Outlet Installation
137. Starter Installation
138. Drive Belt Idler Pulley Installation
139. Drive Belt Tensioner Installation
140. Engine Prelubing