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Paint - Lack of Adhesion to Anti-Chip Surfaces

Number 83-T-23 Section 2 Date 04/83
Subject: LACK OF PAINT ADHESION TO ANTI-CHIP SURFACES - 1983 OSHAWA BUILT 6000 MODELS
An apparent stone chipping condition on the rocker panels, dog legs and behind the wheel openings, is actually due to a lack of paint adhesion in the areas of the anti-chip material. This has been reported on 1983 Oshawa produced Pontiac 6000's SOP through D1211201.

This is a manufacturing problem caused by an inadequate application of the sealer coat between the primer and topcoats. The condition can be confirmed by applying a 3" strip of masking tape to the affected areas. Remove the tape using a quick snapping motion and note the removal of the topcoats with the tape.

To repair this condition, it is only necessary to remove the lacquer topcoats. A lacquer removing solvent will do this without disturbing the factory prime and anti-chip material. A sealer coat will have to be applied as specified below.

The following procedure will result in a successful repair of this condition:

1. Remove the lacquer top color and ground (same color as the prime) coats using a lacquer removing solvent or an acrylic lacquer paint remover such as, RM Feather Edger #830, Dupont Acrylic Removing Solvent #3907-S or equivalent. These solvents will not disturb the factory prime. No sanding should be necessary.

2. Thoroughly clean the area using RM Pre-Kleano #900, Dupont Prep-Sol #3919-S or equivalent.

3. Apply a sealer coat per the manufacturer's instructions. Use RM Clear Adhesive #811, Dupont Clear Adhesive #2129-S or equivalent.

4. Apply the acrylic lacquer color coat.

5. Allow to dry and compound as required.

WARRANTY INFORMATION

LABOR LABOR
OPERATION HOURS DESCRIPTION
T3099 2.1GJ R.H. Side
T3100 2.1GJ L.H. Side
T3101 4.2GT Both Sides