Operation CHARM: Car repair manuals for everyone.

For Campaign Inspection and Initial Maintenance


Part Count: Total quantity of parts used (including oil, antifreeze, etc.)
Failed Part Number: 25010908 (Oil Filter)
Parts Amount: Dealer cost +30% for all parts used.

*Other
Failure Labor Labor Labor
Operation Code Operation Hours Hours

Automatic Transmission 96 V4380 1.4 .1

Manual Transmission 96 V4381 1.8 .1


CONNECTING ROD KNOCK

Crankshaft & Bearing Repair - Including Inspection & Maintenance

Part Count: Total quantity of parts used
Failed Part Number: Crankshaft Bearings part number - as listed in Parts Catalog
Parts Amount: Dealer cost +30% for all parts used in the crankshaft and bearing repair

*Other
Failure Labor Labor Labor
Operation Code Operation Hours Hours

Without A/C 96 V4384 10.9 .1

With A/C 96 V4385 11.9 .1


CRACKED BLOCK/CONNECTING ROD KNOCK

Engine Rebuild - Including Inspection & Maintenance

Part Count: Total quantity of parts used
Failed Part Number: Block part number - as listed in Parts Catalog
Parts Amount: Dealer cost +30% for all parts used to rebuild the engine

*Other
Failure Labor Labor Labor
Operation Code Operation Hours Hours

Without A/C 96 V4388 11.3 .1

With A/C 96 V4389 11.8 .1

*In addition, dealership will receive 0.1 hours credit for dealer administrative services associated with this campaign. The 0.1 hours allowance is to be entered in the "Other Labor Hours" field with each campaign repair listed for credit. This entry will not require authorization.

FAILURE CODE 96 MUST BE USED WITH ABOVE LABOR OPERATIONS.


CORRECTION OF FLUID LEAKS (USE IN CONJUNCTION WITH V4380 OR V4381)

If the campaign inspection and maintenance operation (V4380 or V4381) reveals only fluid leaks, the appropriate "T" labor operation should be selected from the following charts to be used for submission of a warranty claim.

NOTE: FAILURE CODE 95 MUST BE USED WITH ANY OF THE FOLLOWING "T" LABOR OPERATIONS.


AUTOMATIC TRANSAXLE

LABOR LABOR
DESCRIPTION HOURS OPERATION

Lines, Oil Cooler/Repair or Repl./Right 1.3 T3177

Lines, Oil Cooler/Repair or Repl./Left 1.3 T3178

Lines, Oil Cooler/Repair or Repl./Both 1.3 T3179

Upper Trans. Oil Cooler Hose Replace .2 T3180

Lower Trans. Oil Cooler Hose Replace .2 T3181

Both Trans. Oil Cooler Hose Replace .3 T3182

Tube and/or Seal Trans. Filler/Replace .4 T3183

T.V. Cable O-Ring Replace .2 T3184

Gov. Cover/Seal - Replace .3 T3185

Pan/Gasket Transmission Replace .6 T3186
Add: To Replace Manual Shaft Seal .1

Cover/Gasket, Valve Body - Replace .7 T3187

Cover/Gasket, Auxiliary Valve Body/Repl. .9 T3188

Servo Cover Gasket - Replace .7 T3189

Seal Trans. Axle Shaft, Replace/Right 1.1 T3190

Seal Trans. Axle Shaft, Replace/Left 1.1 T3191

LABOR LABOR
DESCRIPTION HOURS OPERATION

Seal Trans. Converter, Replace 3.5 T3193

Cover and Gaskets Trans. Case/Replace 4.4 T3194
Add: To Replace Case Cover .1

Case, Trans/Replace 5.7 T3195

Generator, Speedo. Signal/Replace .4 T3196


MANUAL TRANSAXLE

Cylinder Clutch Actuator R&R/Replace .4 T3197
Add: To Recondition .2

Line, Clutch Hydr. - Replace 1.1 T3198

Seals, Axle - Replace Right 1.1 T3199

Seals, Axle - Replace Left 1.1 T3200

Seals, Axle - Replace Both 1.5 T3201

Trans or Axle Case Half/R&R/Replace 4.7 T3202


ENGINE

Clamp Rad. Hose - Replace .2 T3203
Add: To Replace Each Addt 'l. .1

Coolant Hoses Replace Upper .6 T3204

Coolant Hoses Replace Lower .6 T3205

Replace Both Upper & Lower 1.0 T3206

Coolant Pump Inlet - Replace .4 T3207

Thermos Bypass Hose - Replace .4 T3208

Pump/Gasket Coolant Replace 1.3 T3209

Plate Coolant Pump Cover Replace .3 T3210

Nut/Gasket Fuel Inlet Replace .3 T3211

Pipe Fuel Pump to Throttle Body Unit/Repl. .3 T3212

Sensor Coolant Temp .4 T3213

LABOR LABOR
DESCRIPTION HOURS OPERATION

Seal Trans. Axle Shaft, Replace/Both 1.5 T3192

Pipe Fuel Repair .5 T3214

Coolant Fan Switch/Replace .3 T3215

Engine Coolant Temp Switch/Replace .3 T3216

Thermostat Housing/R & R/Replace .2 T3242

Wiring - Repair .5 T3243

Shield Exhaust/Replace .3 T3244
Each Additional .2

Intake Gasket Replace 2.0 T3217
Add: To Repl. Manifold .2

Rocker Gasket .7 T3172

Gasket Push Rod Side Cover 2.3 T3171

Gasket Cyl. Head 3.1 T3218
With A/C .4

Head, Cyl. Repl. Incl. Trans. of Parts 4.6 T3219
Add: With A/C .4
With Cruise Control .1

Seal, Timing Cover Oil - Replace .7 T3174

Timing Cover/Gasket, Replace 2.0 T3173

Cap Oil Filler Replace .2 T3220

Dipstick Replace .2 T3221

Dipstick Tube Replace .2 T3222

Pan and/or Gasket, Oil Replace 2.3 T3170

Oil Pump Drive and/or Gasket, Replace .5 T3223

Rear Crankshaft Seal Replace 5.9 T3224
W/Auto. Trans. 1st Design Only .4

Plug Expansion Replace .3 T3225

Rear Cam Plug & or Cover/Gskt./Replace .3 T3226

Crankcase Ventilation Grommet .2 T3227

LABOR LABOR
DESCRIPTION HOURS OPERATION

Engine Oil Pressure Switch/Replace .3 T3228


HEATER & A/C

Heater Pipe Clamp - Replace .3 T3229

Pipe Heater Inlet - Replace 1.1 T3230

Pipe Heater Outlet - Replace 1.1 T3231

Hose, Htr. Pipe to Eng. Comp. Inlet/Repl. .4 T3232

Hose, Eng. Comp. Inlet to Engine/Repl. .4 T3233

Hose, Htr. Pipe to Engine Outlet/Repl. .4 T3234

Radiator/R & R .8 T3245
With Auto. Trans. .2


ELECTRIC COOLING FAN

Blade/Motor Cooling Fan/Replace .6 T3235

Relay, Cooling Fan Replace .3 T3236

Wiring and/or Connector/Repair .5 T3237


THERMOSTATIC AIR CLEANER

Sensor/Hoses Thermostatic Air Cleaner, Repair/Repl. .2 T3238

Motor, Air Cleaner Vacuum, Replace .3 T3239


IF NO LABOR OPERATION NUMBER IS LISTED FOR THE REPAIR PERFORMED, USE THE CLOSEST APPROPRIATE OPERATION FOUND IN THIS BULLETIN.