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Home >> Pontiac >> 1985 >> J2000/Sunbird L4-112 1.8L >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Subassembly Service >> GM 4SPD 76mm O/D Passenger >> Output Shaft >> Except Models W/One Piece 3RD/4TH Speed Output Gear >> Disassemble

Disassemble





1. Using blocking plates behind 4th gear and tool No. J-26943, press on end of output shaft to remove 4th gear and bearing.

2. Remove snap ring retaining 3rd gear.

3. Slide 1-2 synchronizer assembly into first gear position to allow press plates to support 2nd gear. Press 2nd and 3rd gear from output shaft, then remove blocker ring.

4. Remove snap ring retaining 1-2 synchronizer.

5. Using press plates behind 1st gear, press 1st gear and 1-2 synchronizer from output shaft.




6. Install tool No. J-22227-A on output shaft bearing, then remove bearing by pressing on pilot tool No. J-26943.