Door Glass Sash Channel - Replacing Revited Sash Channel
Number 86-10-5 Date 6/86Subject: MECHANICAL ATTACHMENT OF DOOR GLASS SASH CHANNEL REPLACING BONDED METHOD
ALL 6000 AND 6000 STE MODELS
FIGURE 1:
All 1986 6000 and 6000 STE models built after January 1986, have a rivet retained door glass sash channel. Prior 1986 6000 and 6000 STE models have the adhesive retained sash channel. Due to bottom edge of glass dimension changes, the subject door glasses must be replaced using the factory installed method. Adhesive bonded glasses must be replaced using adhesive procedure in Section 5 (Body) of the 1986 Service Manual.
The procedure to replace a rivet retained sash channel is as follows:
Removal: (Refer to Figure 1)
CAUTION: Safety glasses and work gloves should be worn to reduce the chance of personal injury should the glass break.
1. Remove door glass as specified in Section 5 (Body) of the 1986 Service Manual.
2. Place door glass on a protective surface.
3. Drill out rivets (item 7) using a 6.3 mm (1/4") drill bit.
4. Remove bushing assemblies (item 5), bushing retainer (item 6) and sash channel (item 3 or 4).
Installation: (Refer to Figure 1)
1. Install bushing assemblies (item 5) through hole in glass (from outboard side of door glass).
2. Install bushing retainers (item 6) to bushing (item 5) from inboard side of glass.
3. Attach sash channel (item 3 or 4) to glass using 1/4" x 1/2" blind head rivets.
4. Attach door glass (item 1 or 2) as specified in Section 5 of the 1986 Body Service Manual.