Operation CHARM: Car repair manuals for everyone.

Specific Areas

FIGURE 9:




A. WINDSHIELD

1. Windshield header probable cause:

a. Skip in urethane sealant

Correction: Apply sealer to missed location (See Figure 9).

b. Molding resonance

FIGURE 12:




Correction:

- Apply sealer between black plastic lip and roof (See Figure 12) .

- Apply sealer between brite scalp and black plastic at leading and trailing edge. Smooth flush (See Figure 12).

FIGURE 9:




FIGURE 11:




Areas 2-3-4 of Figure 11, probable cause:

a. Skip in urethane

Correction: Apply sealer to missed location (See Figure 9).

FIGURE 13:




FIGURE 15:




B. Front Door - Specific Areas

1. Upper rear corner, Area 1 of Figure 13:

a. Door Alignment-Door frame outboard of specification.

Correction: Adjust door frame inboard (See Figure 13) .

b. Exposed Pinguide (Glass rear guide)

Correction: Readjust glass-See 1987 Body Service Manual Doors-"C,H" styles 5C-27.

c. Insufficient compression of glass to glass run channel at rear vertical.

Correction: Add black vinyl coated electrical wire (approximately 5/64" - 2 mm outside dimension, length as required) between glass run channel and scalp molding (See Figure 15).

2. Beltline at rear probable cause: Area 2 of Figure 13.

a. Missing seal at glass run channel to door frame at rear vertical.

Correction: Add 100 mm x 19 mm strip of Nitrile Tape to back of glass run channel, or replace glass run channel with 1988 part.

b. Misapplied thumb grade sealer caulking.

FIGURE 16:




FIGURE 17:




Correction: Apply as indicated (See Figures 15-17).

c. Out of Date Mucket Parts (Inner Rear Filler Beltline was a separate part, not part of glass run channel 1985-87.

Correction: Replace with 1988 integral muckets.

Part No. 20699064 - Right Sedan 20699065 - Left Sedan 20699066 - Right Coupe 20699067 - Left Coupe

d. Wrinkled door weatherstrip between beltline and first retaining nail.

FIGURE 17:




FIGURE 18:




FIGURE 19:




FIGURE 20:




FIGURE 21:




FIGURE 22:




3. Mirror patch probable cause:

a. Missing or misinstalled auxiliary seals Correction: Replace or reinstall seals

b. Misapplied thumb grade sealer

Correction: Apply as indicated (See Figures 17 - 22)

FIGURE 23:




c. Gap at noise of mirror-1987 LeSabre, right side only (See Figure 23)

Correction:

1. Remove mirror.

2. Elongate front mirror attaching hole forward 2.0 mm (See Figure 23).

FIGURE 24:




d. Poor fit of filler (rear lower corner) to door at belt line (See Figure 24).

FIGURE 25:




FIGURE 26:




Correction:

1. Remove mirror

2. Remove (pry off) spacer washer at rear lower attaching hole area (See Figure 25) .

NOTICE: On corrections C and D, if difficulty installing front nut is encountered, back front stud out 2 mm (See Figure 26).

FIGURE 13:




FIGURE 14:




4. "A" pillar (windshield to roof area) of door upper frame (See area 4 of Figure 13) .

a. Door alignment - door frame outboard of specification

Correction: Adjust header (See Figure 14).

b. Poor seating of glass into glass run channel

FIGURE 27:




Correction: Adjust door glass, See 1987 Body Service Manual Doors "C, H" styles 5C-27.

c. Replace run channel, or

d. If run channel isn't available, add 5/16" outside diameter vacuum hose to glass run channel front upper corner to rear upper corner (See Figure 27).

e. Loose drip molding

Correction: Apply sealer to act as adhesive (See Figure 27).

FIGURE 28:




FIGURE 29:




FIGURE 30:




FIGURE 31:




FIGURE 14:




C. Rear Door - Specific Areas

1. Beltline at rear, probable cause (Area 1 of Figure 28).

a. Misapplied thumb grade sealer.

Correction: Apply as indicated (See Figure 29).

2. Beltline at front, probable cause (Area 2 of Figure 28).

a. Misapplied thumb grade sealer

Correction: Apply as indicated (See Figure 30)

3. Sail area, probable cause (Area 3 of Figure 28).

a. Door alignment - Door frame outboard

Correction: Adjust frame to specifications (See Figure 14).

4. Division post, probable cause: Area 4 of Figure 28. Also Figure 31.

a. Poor seal compression to glass

Correction: Add Black Vinyl coated electrical wire (approximately 5/64"- mm outside dimension length, as required). Between glass run channel and scalp molding (See Figure 31).

FIGURE 9:




D. Back Glass

1. Entire periphery, probable cause:

a. Skip in urethane

Correction: Apply sealer to skip (See Figure 9)