Service Procedure, Campaign Label, Claim & Recording Information
FIGURE 1:
SERVICE PROCEDURE
1. Disconnect negative battery cable.
2. Remove air cleaner and inspect for pencil brace (See Figure 1). If pencil brace is NOT present, follow instructions for "PENCIL BRACE AND COIL WIRE SHIELD REQUIRED" otherwise follow instructions for "COIL SHIELD ONLY REQUIRED" as described below.
FIGURE 2:
PENCIL BRACE AND COIL WIRE SHIELD REQUIRED
3. Disconnect electrical wiring from coil.
4. Remove upper existing coil bracket bolt (20 mm long) and loosen lower existing coil bolts.
5. Remove two (2) lift bracket nuts and discard.
6. Remove lift bracket from engine and inspect for signs of a fatigue type crack appearing between the two (2) mounting stud holes. If a crack is present, replacement of lift bracket (P/N 14076453) is required. Transfer lower coil bolts, coil and add coil wire shield to new bracket. (See Figure 2).
FIGURE 1:
7. Install new coil bracket bolt (top) (30 mm long) and attach lift bracket (pencil) brace and nut from service kit (See Figure 1).
8. Position lift bracket, coil and coil wire shield on engine and attach end of pencil brace to front lift bracket stud.
9. Install new lift bracket nuts (washer faced) to studs.
FIGURE 2:
10. Torque coil bracket nut first to position pencil brace 20-30 N-m (15-22 ft.lbs.).
11. With shield in position, insure at least 2 mm clearance to the distributor cap (See Figure 2, View A). Bend engine lift bracket if required for minimum clearance. SHIELD MUST NOT CONTACT DISTRIBUTOR CAP.
12. Torque lift bracket nuts 40-60 N-m (30-45 ft.lbs.).
13. Torque lower coil bolts 20-30 N-m (15-22 ft.lbs.).
14. Connect electrical wiring at coil. COIL WIRE NIPPLE MUST NOT CONTACT SHIELD.
15. Install air cleaner.
16. Connect negative battery cable.
17. Install campaign identification label.
FIGURE 2:
COIL WIRE SHIELD ONLY REQUIRED
3. Remove upper existing coil bolt.
4. Loosen lower existing coil bolts.
5. Install shield (See Figure 2.)
6. Reinstall existing upper coil bolt and hand tighten.
7. Hand tighten lower coil bolts.
8. With shield in position, insure at least 2 mm clearance to the distributor cap (See Figure 2, View A). Bend engine lift bracket if required for minimum clearance. SHIELD MUST NOT CONTACT DISTRIBUTOR CAP.
9. Torque upper and lower coil bolts 20-30 N-m (15-22 ft.lbs.).
10. Connect electrical wiring at coil. COIL WIRE NIPPLE MUST NOT CONTACT SHIELD.
11. Install air cleaner.
12. Connect negative battery cable.
13. Install campaign identification label.
CAMPAIGN IDENTIFICATION LABEL
Each vehicle modified in accodance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification Label." Each label provides a space to include the campaign number, the five digit dealer code of the dealer performing the campaign service, and the date the vehicle was campaigned. This information may be inserted with a typewriter or ball point pen. Install the label only on a clean, dry surface of the radiator baffle where it is readily visible. (Additional campaign labels are available on stationery order as Form 7901-709).
CLAIM INFORMATION
A separate repair order must be used for each vehicle. A completed warranty claim is to be kept as a permanent record of completion.
DEALERS SHOULD SUBMIT WARRANTY CLAIMS FOR CREDIT IN THEIR NORMAL MANNER WHEN THEY PERFORM THE SERVICE AS FOLLOWS:
Other*
Failure Labor Labor Labor
Operation Code Operation Hours Hours
Install Pencil Brace 96 V4110 0.5 0.1
and Coil Wire Shield
Replace Engine Lift 96 V4111 0.5 0.1
Bracket, Install Pencil Brace and Coil Wire Shield
Install Coil Wire 96 V4112 0.3 0.1
Shield Only
* In addition dealerships will receive 0.1 hours credit for dealer administrative services associated with this campaign. The 0.1 hours allowance is to be entered in the "Other Labor Hours" field with each campaign repair listed for credit. This entry will not require authorizaiton.
FAILURE CODE 96 MUST BE USED WITH THE LABOR OPERATION.
Parts required are to be listed in your warranty claim in the normal manner. Parts will be credited at dealer net plus 30% dealer handling allowance.
Dealers will be credited via Warranty Document or Terminal Transmission, whichever is their normal method of submission for payment. Claims must contain all information required and should list the labor operation as outlined.
RECORDING COMPLETION
Repairs submitted for vehicles not involved in the campaign will not be paid.
Campaign completion will be recorded from "PROPERLY COMPLETED AND PAID WARRANTY CLAIMS." Owners are being asked to present the owner reply card for identification to their dealer at the time they bring in their vehicle to have the campaign performed.