A/C - Slow to Warm Up or Inadequate Heat
Bulletin Number: 89-1-16Reference Number: 931106
Publish Date: 9/89
Subject: REDUCED HEATER SYSTEM PERFORMANCE (NEW HEATER OUTLET DUCT AND PROCEDURE)
Models
Affected: 1988-89 GRAND PRIX
Comments on the above vehicles about heater system performance such as being slow to warm up or inadequate heat may be received from some customers.
If the heater system is operating properly and the engine temperature is in the operating range, the cause of the condition may be reduced air/heat distribution from the heater outlet.
This condition may now be addressed by using the following service parts and procedures.
The parts and procedure for the PONTIAC GRAND PRIX without the performance audio system is as follow.
PARTS
QTY. PART NO. PART NAME
1 52452131 Heater Outlet Duct
26 in. * 06375 3M # 4508 Scotchfoam Black Vinyl Foam Tape
* Purchase Locally
Parts are expected to be available on September 18, 1989. Until then normal part orders will not be accepted by GMSPO. Only verifiable emergency VIP orders will be accepted. SPO will make every effort to obtain parts. All parts will be placed on 400 control to waive VIP surcharges. However, the part will be shipped premium transportation at dealer's expense. All other order types will be canceled as incorrectly ordered while the 400 control is in place.
Figure 1:
Figure 3:
PROCEDURE:
* Remove the R.H.hush panel, see Fig.3.
* Remove the adapter duct, see Fig. 1.
Figure 1:
* Remove the heater outlet duct, see Fig. 1.
Figure 2:
* Remove the two top screws from the module, one on each side. These two screws will be used to mount the new heater outlet duct, see Fig. 2.
* Install the 1/8 X 3/4 in. foam tape to the grooved mounting surface of the new heater outlet duct, approximately 11-3/4in of tape across the top of the outlet duct and 7 in. of tape on each side. Trim off excess tape.
* Install the new heater outlet duct to the module, see Fig. 2.
Figure 1:
* Install the adapter duct, see Fig. 1.
Figure 3:
* Cut off a two inch square piece of the R.H.hush panel as indicated in Fig. 3. This may be done with a saw blade or a bench grinder.
* Install the R.H. hush panel.
Labor Operation: T1510
Labor Time : 0.4
The parts and procedure for the PONTIAC GRAND PRIX with the performance audio system is as follow.
PARTS
QTY. PART NO. PART NAME
1 52452131 Heater Outlet Duct
1 20664092 Retainer-Plastic Push In
30 in. * 06375 3M Scotchfoam Black Vinyl Foam Tape
* Purchase Locally
PROCEDURE:
* Remove the R.H. hush panel, see Fig. 3.
Figure 4:
* Remove the ash tray retainer assembly and the wiring.
* Remove the audio amplifier, see Fig. 4.
Figure 1:
* Remove the adapter duct, see Fig. 1.
* Remove the heater outlet duct, see Fig. 1.
* Remove the two top screws from the module, one on each side. These screws will be used to mount the new heater outlet duct, see Fig. 2.
* Install the 1/8 X 3/4 in. foam tape to the grooved mounting surface of the new heater outlet duct, approximately 11-3/4 in. across the top of the outlet duct and 7 in. on each side. Trim off excess tape.
Figure 2:
* Install the new heater outlet duct to the module, see Fig. 2.
* Locate the amplifier upper L.H. attachment bracket in the location of the previous R.H. attachment and mark, centerpunch and drill a 1/8 in. hole for the new location for the upper R.H. attachment.
* Install the amplifier upper attachments in the new location.
Figure 4:
* Bend the lower attachment bracket of the amplifier to the left until the attachment hole is located on the flat surface of the heater outlet duct. Mark and drill a 1/4 in. hole in the outlet duct and secure amplifier attachment to the outlet duct with the plastic push in retainer, see Fig. 4.
* The remaining piece of foam tape may be used between the amplifier and the outlet duct to prevent contact and/or rattle.
Figure 1:
* Install the adapter duct, see Fig. 1.
* Install the ash tray retainer.
NOTICE:
IT MAY BE NECESSARY TO REPOSITION THE WIRING TO ENSURE THAT THE WIRE HARNESS DOES NOT INTERFERE WITH THE AIR FLOW FROM THE HEATER OUTLET.
* Install the R.H. hush panel.
Labor Operation: T1510
Labor Time :0.7