Turbocharger Assembly
REMOVE1. Raise and support car.
2. Remove lower fan retaining screw.
3. Remove exhaust pipe.
4. Remove bolt from rear A/C support bracket, loosen remaining bolts.
5. Remove bolt from turbo support bracket to engine.
6. Remove oil drain hose at turbo.
7. Remove water return pipe.
8. Lower vehicle.
9. Remove coolant recovery pipe and move to one side.
10. Remove induction tube.
11. Remove coolant fan.
12. Disconnect oxygen sensor.
13. Remove oil feed pipe.
14. Remove water feed pipe.
15. Remove air intake duct and vacuum hose at actuator.
16. Remove exhaust manifold retaining nuts.
17. Remove exhaust manifold and turbocharger.
18. Disassemble oil feed pipe.
19. Remove oxygen sensor.
20. Remove actuator assembly.
21. Remove support bracket.
22. Remove exhaust elbow.
23. Remove turbocharger from manifold.
INSTALLATION
1. Assemble turbocharger to manifold.
2. Install exhaust elbow.
3. Install support bracket.
4. Install actuator assembly.
5. Install oxygen sensor.
6. Install oil feed pipe.
7. Clean mating surfaces at cylinder head and manifold.
Exhaust Manifold Assembly And Gasket:
8. Install exhaust manifold and turbocharger with new manifold gasket. Install retaining nuts and washers. Tighten in sequence and to specifications as shown.
9. Connect oil feed lines.
10. Connect water feed and return lines.
11. Connect oxygen sensor.
12. Connect air intake duct and vacuum hose to actuator.
13. Install cooling fan and upper screws.
14. Connect induction tube.
15. Connect coolant recovery pipe.
16. Raise and support car.
17. Install bolt at rear turbo support.
18. Install A/C support.
19. Install oil drain hose.
20. Install lower fan screw.
21. Install exhaust pipe.
22. Inspect for intake and exhaust leaks.
CAUTION: Do not operate turbocharger without all intake and exhaust connections in place and properly tightened.