Assembly

In addition to a hydraulic press, tools J-8092, J-23423-A, J-35824, J-36029, J-36033, J-36037, J-36190, J-36720-1 and J-36720-2 are required to conduct the following procedure.
During installation of bearing sleeve assembly (21), attaching bolts (159) and (179) require a small amount of thread sealant No. 12345382 or equivalent. Torque attaching bolts to 16 ft. lbs. Also, do not install differential bearing race (76) and axle seal (23) or shim (73). Installation of these components will take place after the differential bearing selective shim procedure as been completed.

1. Install drain plug (79) and a new washer (80). Torque plug to 18 ft. lbs.

Fig. 18, Clutch & differential housing components:

2. Install bushings (176) using tool J-36029 (place new bushing on 2nd adapter and retain between the 1st and 2nd tool parts and tool J-36190 view A, Fig. 18). Bushing (176) must not protrude into case side of clutch housing.
3. Install bearing sleeve assembly (21). Ensure oil seepage hole is installed downward in clutch housing. Use tool J-35824 and press for this purpose, view B Fig. 18.
4. On models with internal clutch release only, install bushing (177) using tools J-36033 and J-36190 (view C, Fig. 18).
5. Install clutch shaft (165) or (216).
6. On models with external clutch release only, install bushing (163) using tool J-36037 with outer end of bushing flush with bottom of seal bore.
7. On models with internal clutch release only, install bearing (217) using tool J-36720-1.
8. Install seal (164).
9. Install guide (19). Ensure guide short end is in bore. Install and torque attaching bolt (18) to 15 ft. lbs.
10. When installing Race (56), proceed as follows:
a. Align race cutouts with slots in case.
b. Using tools J-23423-A and J-8092, install race (56) with recessed side facing upward to clear ring gear.
11. Install retainer (178) and attaching bolts (179). Torque attaching bolts to 15 ft. lbs.
12. Install plate (162), spacers (161), washers (160) and attaching bolts (159). Torque attaching bolts to 15 ft. lbs.
13. Install breather assembly (166).