Operation CHARM: Car repair manuals for everyone.

Body/Interior - Squeak/Rattle Diagnosis/Repair


91pontiac01

Bulletin Number: 91-SM-3


Reference Number: 031071


Publish Date: 031072
031074
031056R
031073
1/91


Subject: SQUEAK AND RATTLE DETECTION AND ELIMINATION


Models: 1988-91 FIREBIRD MODELS


^ RATTLE IN REAR HATCH AREA (REPOSITION STRIKER REARWARD)


Condition: Rattle in rear hatch area of vehicle


Cause: Rear seatback striker mispositioned (too far forward)

Correction: Reposition striker rearward

Labor Operation Number : C7400
Labor Time : 0.2 HOUR

^ DOOR RATTLE (REMOVE LOCK KNOB-PLACE ADHESIVE-BACKED FELT ON TOP AND BOTTOM SIDES)

Condition: Door Rattle

Cause: Door lock rod/knob rattles in escutcheon


Correction: Remove lock knob and place adhesive-backed felt on top and bottom sides (horizontal surfaces) of lock knob. Also, place felt on the vertical surface of the lock knob channel in the escutcheon. Felt is to be obtained locally (Most sewing shops carry this material).

Labor Operation Number: B 4350 RIGHT SIDE
B 4351 LEFT SIDE
Labor Time : 0.2 HOUR PER SIDE


^ LEFT SIDE INSTRUMENT PANEL RATTLE (REMOVE HEADLAMP SWITCH AND WRAP WIRES)


Condition: Left side instrument panel rattle


Cause: Headlamp switch wiring hits instrument panel carrier.


Correction: Remove switch as outlined in Service Manual and wrap wires in foam tape such as 3M 06370 or equivalent.


Labor Operation Number: N2290

Labor Time : 0.6 HOURS

RIGHT REAR AXLE AREA:





^ REAR UNDERBODY BUZZ OR RATTLE ON VEHICLES WITH N10 DUAL CATALYTIC CONVERTERS (INSTALL RUBBER BUMPER)


Condition: Rear Underbody buzz or rattle on vehicles equipped with N10 exhaust (Dual Catalytic Converters)

Cause: Heat Shield hits floor pan.


Correction: Install rubber bumper P/N 10164154 at location shown in Figure 1.

Parts are currently available from GMSPO.

Labor Operation Number: T1674

Labor Time: 0.3 HOURS


^ FRONT UNDERBODY/UNDERHOOD RATTLE (METALLIC IN SOUND) (REPOSITION INSULATOR BETWEEN BARS AND SECURE)


Condition: Front underbody/underhood rattle (metallic in sound)


Cause: Rubber insulator between radiator cross bars is mispositioned.


Correction: Reposition insulator between bars and secure with nylon strap (chicken band). Obtain nylon strap locally.


Labor Operation Number: T1673


Labor Time : 0.3 Hours