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Brakes - Parts Exchange Program For ABS VI Brake


91PONTIAC15

Bulletin Number: 92-5-3
Reference Number: 135014
Publish Date: 11/91


Subject: SERVICE PARTS EXCHANGE PROGRAM
FOR DELCO-CHASSIS ABS VI BRAKE SYSTEM

Models
Affected: 1991-92 SUNBIRD, GRAND AM, GRAND PRIX
AND TRANS SPORT MODELS


THE 1991-92 DELCO-CHASSIS ABS VI ANTILOCK BRAKE SYSTEM service parts and kits will be available through a special exchange program. This program will expedite early customer/dealership feedback and minimize the service arid diagnostic problems associated with the introduction of new product technologies. This program will be in effect September 1, 1991.

THE EXCHANGE PROCEDURE

1. The Dealership Technician

A. The Dealership Technician is required to diagnose the ABS VI System using the Service Manual and TecH 1 or T100 (CAMS) tools.

B. The Technician must then contact the A/C Delco Technical Assistance Group at 1-800-523-0203 to verify the diagnosis and establish a T.A.C. case number.

2. Replacement Part(s) Order

A. Upon verification of the order requirements, the Technical Assistance Group will place the necessary part(s) order directly to GMSPO or an A.C. Delco Authorized Repair Center.

NOTE: If a dealer attempts to order any of the included parts before contacting the appropriate Technical Assistance number, the order will be rejected with a message to contact the appropriate designated Technical Assistance Center's telephone number.


B. The ordered part(s) will be shipped to the dealer within 24 hours via GMSPO priority 1 requirements, or A.C. Delco exchange.

3. The two procedures for returning replaced ABS VI parts are as follows:

A. Systems components - excluding Electronic Brake Control Module (EBCM).

The replacement parts(s) will be packaged in a heavy gauge returnable box. It will include a self-adhering return label and a short instruction/information sheet.

1. Upon receipt of the replacement part(s), the replaced parts should be returned collect via Airborne Express within three (3) days. Third party billing to:

Delco Chassis
Account # 046650768

2. To insure proper and timely core charge crediting, complete the lower half of the instruction sheet provided and include it with the returned part(s).

3. Ship return parts to:

Harco Industries
905 S. Main Street
Englewood, OH 45322

ATTN: ABS RETURN PROGRAM

B. Electronic Brake Control Module (EBCM)

1. Upon Receipt and installation of the replacement EBCM, promptly return the replaced EBCM to the same A.C. Delco Authorized Repair Center that shipped the replacement EBCM.

2. If the replaced EBCM is not returned in a timely manner along with a completed ACD-1078 claim form to the AC Delco Authorized Repair Center, the dealer will be charged dealer net or greater for the pre-exchanged unit. Additional ACD-1078 claim forms may be obtained from your district service representative.


PART CORE
NUMBER DESCRIPTION PLATFORM CHARGE

18018168 MASTER CYLINDER ASSEMBLY KIT Sunbird & Grand Am $250
18018830 MASTER CYLINDER ASSEMBLY KIT Grand Prix $250
18018829 MASTER CYLINDER ASSEMBLY KIT Trans Sport $250

18018303 HYDRAULIC MODULATOR KIT 1991 Grand Am $250
18019202 HYDRAULIC MODULATOR KIT 1992 Sunbird & $250
Grand Am
18019213 HYDRAULIC MODULATOR KIT Trans Sport & $250
Grand Prix

18018305 MOTORPACK KIT 1991 Grand Am $250
18019203 MOTORPACK KIT 1992 Sunbird & $250
Grand Am
18019215 MOTORPACK KIT Trans Sport $250
18019214 MOTORPACK KIT Grand Prix $250

18018306 SOLENOID VALVE KIT 1991 Grand Am $50
18019204 SOLENOID VALVE KIT 1992 Sunbird, $50
Grand Am, Trans Sport & Grand Prix

18018404 GEAR AND NUT KIT Sunbird, Grand Am $50
Trans Sport & Grand Prix

7466970 INTEGRAL BEARING AND SPEED
SENSOR ASSEMBLY - REAR ONLY Sunbird & Grand Am $100
7466978 INTEGRAL BEARING AND SPEED
SENSOR ASSEMBLY - REAR ONLY Trans Sport $100
7470009 INTEGRAL BEARING AND SPEED
SENSOR ASSEMBLY - FRONT ONLY Trans Sport $100
7466996 INTEGRAL BEARING AND SPEED
SENSOR ASSEMBLY - REAR ONLY Grand Prix $100

10456045 SPEED SENSOR - LEFT FRONT Sunbird & Grand Am $50
10456046 SPEED SENSOR - RIGHT FRONT Sunbird & Grand Am $50
10456116 SPEED SENSOR-LEFT & RIGHT FRONT Grand Prix $50
10457144 SPEED SENSOR-LEFT & RIGHT FRONT Trans Sport $50

16149391 ELECTRONIC BRAKE CONTROL
MODULE (EBCM) Grand Am * Pre-exchange
16152844 ** ELECTRONIC BRAKE CONTROL
MODULE (EBCM) Sunbird & * Pre-exchange
Grand Am

16167132 ELECTRONIC BRAKE CONTROL
MODULE (EBCM) Sunbird & * Pre-exchange
Grand Am
16152890 ELECTRONIC BRAKE CONTROL
MODULE (EBCM) Trans Sport * Pre-exchange


PART CORE
NUMBER DESCRIPTION PLATFORM CHARGE

16154594 ELECTRONIC BRAKE CONTROL
MODULE (EBCM) Grand Prix * Pre-exchange

12088595 ABS RELAY Trans Sport & $50
Grand Prix
12088594 ABS RELAY Grand Am $50
12088596 ABS RELAY Sunbird $50

* Pre-Exchange - If the replaced EBCM is not returned to the AC Delco Authorized Repair Center, the dealer will be charged dealer net or greater.

** This P/N is in some early production vehicles, but this part has been replaced by P/N 16167132. However, P/N 16152844 is included in this exchange program.

Parts are currently available from GMSPO.

WARRANTY INFORMATION:

Labor Operation Number and Time : See Current Labor Time Guide

Trouble Code : 92