Service Procedure
SERVICE PROCEDURE1. Open hood and perform the following steps:
a. Disconnect negative battery cable and remove air cleaner.
b. Remove overflow bottle and set on top of engine.
c. Remove 2 screws from Forward Light Relay Center located BELOW right side electrical center (see Figure 1). and pull out Forward Light Relay Center for access.
d. Replace fog lamp relay with new relay from kit.
e. Remove back of relay center.
f. Cut dark green wire from back of fuse, leaving at least 4" of wire attached to the fuse. Tape the harness end of wire. See Figure 2.
g. Splice green wire into one of two orange wires from back of horn relay. Either orange wire can be used. Use splice clip from kit, SOLDER, and tape connection.
h. Replace back of relay center, and reinstall it to frame rail.
2. Open right hand door, and perform the following steps:
a. Open glove box door, remove fuse panel cover, and replace 15 amp "HORN" fuse with 20 amp fuse from kit. Replace fuse panel cover and close the glove box door.
b. Remove right hand sound insulator panel. -
c. Remove component center (see Figure 3). There are two (2) 5.5 mm screws underneath. Remove front screw and loosen the rear screw. Slide component center out and slide back of center off to expose wires.
d. Locate and remove 20 amp headlight circuit breaker. There are two dark green (paired) and one red wire going to this breaker.
e. Remove two headlight circuit breaker terminals from component center. Cut wires as close to terminals as possible. Strip wires, and crimp and SOLDER two new terminals from kit to wires. Reinstall connectors into component center. If necessary, pull on harness to gain extra wire length so the wires are not stretched.
NOTICE:
IT IS VERY IMPORTANT THAT NEW TERMINALS BE SOLDERED. A circuit breaker operates by opening when heat builds up to a certain level. The terminals and wire are used as a heat sink for the circuit breaker. Unsoldered terminals' may build up heat, opening the circuit breaker, and causing the headlights to flash.
f. Install new circuit breaker.
g. Reinstall component center. Using rear screw as a guide, slide center onto screw, position center and install front screw. Tighten both screws securely.
3. Connect negative battery cable and verify that fog lamps and horn operate properly.
- Operate horn.
- Turn headlamps on low beam.
- Turn fog lamp switch on. Fog lamps should light.
- Turn headlamps to on high beam. - Fog lamps should go out.
- Turn headlamps back to low beam. Fog lamps should come back on.
- Turn fog lamp switch-off. Fog lamps should go off.
4. Reinstall air cleaner and overflow bottle. Make certain coolant hose is correctly located and is not close to engine pulleys or belts.
5. Reinstall right hand sound insulator panel.
6. Perform idle learn procedure as follows:
a. Place transaxle in park or neutral.
b. Connect Tech 1 "Scan" tool.
c. Select "IAC System," then select "Idle learn" in "Misc. Test" mode.
d. Proceed with idle learn as directed.
7. Install Campaign Identification Label.
CAMPAIGN IDENTIF1CATION LABEL
Each vehicle modified in accordance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification label." Each label provides a space to include the campaign number, the five digit dealer code of the dealer performing the campaign service, and the date the vehicle was campaigned. This information may be inserted with a typewriter or ballpoint pen. Install the label only on a clean, dry surface of the radiator baffle where it is readily visible. (Additional campaign labels are available on stationery order as Form 7201-709.)