Operation CHARM: Car repair manuals for everyone.

Thermostat: Description and Operation

Pellet Type Thermostat:




Thermostat Shut Off Valve And Seal:






A pellet-type thermostat is used in the coolant outlet passage to control the flow of engine coolant, to provide fast engine warm-up and to regulate coolant temperatures. A wax pellet element in the thermostat expands when heated and contracts when cooled. The pellet element is connected through a piston to a valve. When the pellet element is heated, pressure is exerted against a rubber diaphragm which forces the valve to open. As the pellet element is cooled, the contraction allows a spring to close the valve. The valve remains closed while the coolant is cold, preventing circulation of coolant through the radiator. At this point, coolant is allowed to circuit only throughout the engine to warm it quickly and evenly.

As the engine warms, the pellet element expands and the thermostat valve opens, permitting coolant to flow through the radiator, where heat is dissipated through the radiator walls. This opening and closing of the thermostat permits enough coolant to enter the radiator to keep the engine within operating limits.