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A/C - Slow Defrost of Windshield

Group Ref.: HVAC

Bulletin No.: 331222A

Date: December, 1993

SUBJECT:
SLOW DEFROST OF WINDSHIELD (INSTALL NEW DEFROSTER NOZZLE AND/OR NOZZLE SEAL)

MODELS:
1991-93 CHEVROLET CAVALIER
1992-93 PONTIAC SUNBIRD

THIS BULLETIN IS BEING REVISED TO CORRECT A PART NUMBER IN THE CORRECTION PROCEDURE.

CONDITION:
Some owners of the above vehicles may express concern about the time it takes the defroster to clear the windshield. This condition is most prevalent under very cold conditions.

CAUSE:
The seal between the I/P and the HVAC module may not be thick enough. This could allow defroster air to escape below the I/P pad and not reach the windshield. CHEVROLET ONLY - Also, the vanes in the defroster nozzle assembly may not be directing the optimum supply of air to the windshield.

CORRECTION:
Pontiac Only:

Replace the current 12 mm windshield defrost nozzle and air distribution seal with the new 23 mm seal, P/N 22594128.

Affected Vehicles:
1992 - S.O.P. to E.O.P.
1993 - S.O.P. to Lordstown Ramos
P7584932 PS835281

Chevrolet Only:

1. Replace defroster nozzle assembly with P/N 22593234.

Affected Vehicles:

1991-1993 - S.O.P. to E.O.P.

2. Replace the current 12 mm windshield defrost nozzle and air distribution seal with the new 23 mm seal, P/N 22594128.

Affected Vehicles:

1992 - S.O.P. to E. 0. P.
1993 - S.O.P. to Lordstown Ramos
P7315356 PS835231

SERVICE INFORMATION:
Follow service procedures outlined in Section 8C of the appropriate service manual.

NOTE:
The I/P carrier does not need to be completely removed from the vehicle to gain access to the defroster nozzle or the defroster nozzle seal.

PARTS INFORMATION:
Pontiac Only:

Seal, w/s defrost nozzle and air distribution:
P/N 22594128

Chevrolet Only:

Grille, w/s defrost nozzle - left: P/N 22593234

Seal, w/s defrost nozzle and air distribution: P/N 22594128

Parts are currently available from GMSPO.

WARRANTY INFORMATION:

Labor Operation Number: T3374

Labor Time: 2.2 HRS. - Pontiac Only

Labor Time: 2.6 HRS. - Chevrolet Only

Trouble Code: 92