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A/T - Leak at Converter Seal

Bulletin Number: 93-7-8
Reference Number: 277148
Publish Date: 11/92

Subject:
TRANSAXLE FLUID LEAK AT CONVERTER SEAL (INSTALL NEW HELIX CONVERTER SEAL)

Models Affected:
1991-93 BONNEVILLE, GRAND PRIX AND TRANS SPORT MODELS W/4T60E

TRANSAXLE APPLICATIONS:
1991-93 HYDRA-MATIC 4T60-E (RPO M13)

TRANSAXLE MODELS:
ALL

CONDITION:

Some vehicles equipped with a 1991-93 HYDRA-MATIC 4T60-E (RPO M13) transaxle built on or before Julian Date 302 (October 28, 1992) may exhibit a fluid leak between the helix converter seal and its bore. Under some conditions the helix converter seal may walk-out partially or completely. Hot weather and/or extreme operating conditions are contributing factors to this concern.

CAUSE:

The above condition may be due to the taper of the helix converter seal bore.





CORRECTION: (Figure 2)

Begin with the "Fluid Leak Diagnosis" ("Automatic Transaxle On-Vehicle Service Section of the 1991-93 Service Manual") which provides a detailed procedure in locating and repairing vehicle leaks.

If it is determined the leak is from the helix converter seal, the following procedure must be performed:

* Remove helix converter seal taking care not to damage case bore.

* Clean case bore with parts cleaner and air dry.

* Apply a bead of LOCTITE 272 (or equivalent) at outer edge of converter seal. (This will insure a uniform coat of LOCTITE 272 (or equivalent) as helix seal is installed.)

* Install helix converter seal.

* Wait 30 minutes before exposing helix seal with LOCKTITE 272 (or equivalent) to DEXRON-IIE (ATF). A 24 hour cure time is required before vehicle should be started.

SERVICE PARTS INFORMATION:

PART NUMBER DESCRIPTION MODEL USAGE

8680541 Helix Seal Asm. Converter All

12345493 Red LOCTITE 272 All
Permanent Threadlocker & Sealer

SERVICE MANUAL INFORMATION:

Refer to the 1991-93 Service Manual, Automatic Transaxle On-Vehicle Service Section 7A for proper On-Vehicle Service to remove and replace a helix converter seal.

WARRANTY INFORMATION:

Labor Operation No.: K7060

Use Applicable Labor Time





HYDRA-MATIC 4T60-E Transaxle Identification Information (Figure 1)