Operation CHARM: Car repair manuals for everyone.

Valve Cover: Service and Repair

VALVE ROCKER ARM COVER ASSEMBLIES





RIGHT SIDE

Remove or Disconnect
1. Upper intake manifold assembly. Refer to "Upper Intake Manifold Assembly".
2. EGR valve adapter bolt/screw, stud, and adapter with EGR valve assembly from exhaust manifold assembly.
3. Crankcase vent pipe.
4. Spark plug wiring harness assembly from clips.
5. Nuts (192) and reinforcements (193).
6. Valve rocker arm cover assembly (194) and gasket (195).


Clean
^ Rocker cover assembly and cylinder head gasket surfaces.


Install or Connect
1. Valve rocker arm cover gasket (195) and cover assembly (194).
2. Reinforcements (193) and nuts (192).
- Tighten Nuts (192) to 10 N.m (89 lb. in.).

3. Spark plug wiring harness assembly to clips.
4. Crankcase vent pipe.
5. EGR valve adapter, bolt/screw and stud with ECIR valve assembly to exhaust manifold assembly.
- Tighten EGR valve adapter bolt/screw and stud to 31 N.m (23 lb. ft.).

6. Upper intake manifold assembly. Refer to "Upper Intake Manifold Assembly".



LEFT SIDE

Remove or Disconnect
1. Upper intake manifold assembly. Refer to 'Upper Intake Manifold Assembly".
2. PCV valve and hose assembly.
3. Spark plug wire harness assembly from clips.
4. Nuts (192) and reinforcements (193).
5. Valve rocker arm cover assembly (194) and gasket (195).


Clean
^ Rocker cover assembly and cylinder head gasket surfaces.


Install or Connect
1. Valve rocker ann cover gasket (195) and cover assembly (194).
2. Reinforcements (193) and nuts (192).
- Tighten Nuts (192) to 10 N.m (89 lb. in.).

3. Spark plug wire harness assembly to clips.
4. PCV valve and hose assembly.
5. Upper intake manifold assembly. Refer to 'Upper Intake Manifold Assembly".