A/T - Clunk Noise From Driver's Side on Turns

Bulletin Number: 93-7-9
Reference Number: 237106R
Publish Date: 12/92

Subject:
CLUNK NOISE FROM DRIVER'S SIDE ON TURNS (CHECK TORQUE OF TRANSAXLE MOUNT PIPE EXPANSION BOLT)

Models Affected:
1992-93 GRAND AM MODELS W/3T40

APPLICATION:
1992 and 1993 Grand Am models with Automatic Transaxle 3T40 and the following engine VIN(s):
2.3L L40 (VIN 3), 2.3L LD2 (VIN D), 3.3 LG7 (VIN N)

CONDITION:

Some 1992 and 1993 Grand Am models with automatic transaxle may have a clunking noise coming from the driver's side of the car on turns. This noise can be misdiagnosed as a suspension clunk noise.

CAUSE:





The pipe expansion bolt in the transaxle support assembly may not be tightened to specifications. This could allow the transaxle support assembly to move slightly in the transaxle mount assembly which causes the noise.

CORRECTION:

Check tightening specification of the pipe expansion bolt and tighten to specification if necessary.

SERVICE INFORMATION:

1. Raise and support vehicle, refer to SECTION 0A in the respective 1992 or 1993 car service manual.

2. Remove left front tire and wheel assembly.

NOTICE:
The internal hex on the pipe expansion bolt on 1992 applications was not hardened. If an 8 mm internal hex driver is not used or if excessive torque is applied, the internal hex can be damaged making removal difficult and may make it necessary to replace the transaxle support assembly and/or the pipe expansion plug.

3. Use an 8 mm internal hex driver and remove the pipe expansion bolt.

4. Clean the threads in the transaxle support assembly and remove any metal shavings or other debris that will cause an incorrect torque reading.

5. Install and tighten pipe expansion bolt to 55 N-m (41 lbs.ft.).

6. Install left front tire and wheel assembly and tighten wheel nuts to specification, refer to SECTION 3E in the service manual.

7. Lower vehicle.

PARTS INFORMATION:

Replace the pipe expansion bolt only if necessary using P/N 22585159. This is an updated pipe expansion bolt that has a hardened internal hex.

Parts are currently available from GMSPO.

Labor Operation Number: T1925
Labor Time: 0.4 Hour