Shocks - Groan Noise After Extended Vehicle Sitting

Bulletin Number: 93-3-8
Reference Number: 333402
Publish Date: 4/92

Subject:
SHOCK GROAN ON 25 MM NON-GAS CHARGED REAR SHOCKS (REPLACE SHOCK ASSEMBLIES)

Models Affected:
1991-93 GRAND AM AND SUNBIRD MODELS

APPLICATION

1991-93 Sunbird series with FE1 or FE2 suspension
1991-93 Grand Am series with FE1 or FE2 suspension

CONDITION:

Some rear shocks may exhibit a groaning noise after the vehicle has been sitting stationary for an extended period of time. Shock groan usually disappears after driving the vehicle a short distance. This shock groan condition is sensitive to temperature and humidity.

CAUSE:

As the vehicle sits stationary for an extended period of time, the oil film on the shock rod dries. When this occurs, the shock rod and seal interface is dry during the first several compressions/extensions. As the shock begins to become lubricated, this condition disappears.

CORRECTION:

Replace shock assemblies with gas charged shocks (P/N 22064490). These shocks contain pre-lubricated seals which will not exhibit shock groan.

Allow vehicle to sit idle overnight. Before driving or moving the vehicle, press down on the rear bumper. If a groan is detected, install two shock absorber assemblies.

Parts are expected to be available on May 3, 1993.

Labor Operation Number: E-5807