- Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to the hyperlink for that step.
^ For the complete list of procedures, refer to "Repair Instruction". - Repair Instructions




Overhaul Procedure:

[ ] Torque Converter Disassemble. Torque Converter Disassemble
[ ] Transaxle Holding Fixture Assemble. Transaxle Holding Fixture Assemble
[ ] Vehicle Speed Sensor and Governor Disassemble. Vehicle Speed Sensor and Governor Disassemble
[ ] Oil Pan and Filter Disassemble. Oil Pan and Filter Disassemble
[ ] Oil Filter Inspection. Oil Filter Inspection
[ ] Intermediate Band Servo Disassemble. Intermediate Band Servo Disassemble
[ ] Low/Reverse Pipe, Weir and Retainers Disassemble. Low/Reverse Pipe, Weir and Retainers Disassemble
[ ] Output Shaft Disassemble. Output Shaft Disassemble
[ ] Control Valve Body Cover and Gaskets Disassemble. Control Valve Body Cover and Gaskets Disassemble
[ ] Throttle Valve Lever and Bracket Disassemble. Throttle Valve Lever and Bracket Disassemble

[ ] TCC Solenoid and Wiring Harness Disassemble. TCC Solenoid and Wiring Harness Disassemble
[ ] Control Valves and Oil Pump Disassemble. Control Valves and Oil Pump Disassemble
[ ] Spacer Plate and Oil Pump Drive Shaft Disassemble. Spacer Plate and Oil Pump Drive Shaft Disassemble
[ ] Input Shaft to Case Cover End Play Check. Input Shaft to Case Cover End Play Check #1
[ ] Case Cover and Gaskets Disassemble. Case Cover and Gaskets Disassemble
[ ] Drive Link Stretch Check. Drive Link Stretch Check #1
[ ] Drive and Driven Sprocket Components Disassemble. Drive and Driven Sprocket Components Disassemble
[ ] Park System Components Disassemble. Park System Components Disassemble
[ ] Driven Sprocket Support Disassemble. Driven Sprocket Support Disassemble
[ ] Intermediate Band Disassemble. Intermediate Band Disassemble

[ ] Direct and Forward Clutch Components Disassemble. Direct and Forward Clutch Components Disassemble
[ ] Input Gear, Carrier, Sun Gear and Drum Disassemble. Input Gear, Carrier, Sun Gear and Drum Disassemble
[ ] Reaction Sun Gear to Input Drum End Play Check. Reaction Sun Gear to Input Drum End Play Check #1
[ ] Low Roller Clutch Race End Play Check. Low Roller Clutch Race End Play Check (1)
[ ] Reaction Sun Gear Disassemble. Reaction Sun Gear Disassemble
[ ] Low and Reverse Clutch Housing Disassemble. Low and Reverse Clutch Housing Disassemble
[ ] Low Roller Clutch and Reaction Gearset Disassemble. Low Roller Clutch and Reaction Gearset Disassemble
[ ] Final Drive End Play Check. Final Drive End Play Check #2
[ ] Differential Carrier Components Disassemble. Differential Carrier Components Disassemble
[ ] Case Seals Disassemble. Case Seals Disassemble

[ ] Case Assembly Inspection. Case Assembly Inspection
[ ] Case Components Disassemble. Case Components Disassemble
[ ] Case Components Assemble. Case Components Assemble
[ ] Right Drive Shaft Oil Seal Disassemble. Right Drive Shaft Oil Seal Disassemble
[ ] Differential to Case Bushing Disassemble. Differential to Case Bushing Disassemble
[ ] Differential to Case Bushing Assemble. Differential to Case Bushing Assemble
[ ] Right Drive Shaft Oil Seal Assemble. Right Drive Shaft Oil Seal Assemble
[ ] Torque Converter Oil Seal Disassemble. Torque Converter Oil Seal Disassemble
[ ] Drive Sprocket Support Disassemble. Drive Sprocket Support Disassemble
[ ] Drive Sprocket Support Assemble. Drive Sprocket Support Assemble

[ ] Torque Converter Oil Seal Assemble. Torque Converter Oil Seal Assemble
[ ] Third Oil and Case Cup Plugs Disassemble. Third Oil and Case Cup Plugs Disassemble
[ ] Third Oil and Case Cup Plugs Assemble. Third Oil and Case Cup Plugs Assemble
[ ] Park Lock Pawl Disassemble. Park Lock Pawl Disassemble
[ ] Park Lock Pawl Assemble. Park Lock Pawl Assemble
[ ] Manual Shaft and Filter Seals Assemble. Manual Shaft and Filter Seals Assemble
[ ] Differential Carrier Complete Disassemble. Differential Carrier Complete Disassemble
[ ] Differential Carrier Inspection. Differential Carrier Inspection
[ ] Differential Carrier Disassemble. Differential Carrier Disassemble
[ ] Differential Carrier Assemble. Differential Carrier Assemble

[ ] Governor Drive Gear Disassemble. Governor Drive Gear Disassemble
[ ] Governor Drive Gear Assemble. Governor Drive Gear Assemble
[ ] Differential Carrier Components Assemble. Differential Carrier Components Assemble
[ ] Final Drive End Play Check. Final Drive End Play Check #1
[ ] Low Roller Clutch and Reaction Carrier Disassemble. Low Roller Clutch and Reaction Carrier Disassemble
[ ] Low Roller Clutch and Reaction Carrier Inspection. Low Roller Clutch and Reaction Carrier Inspection
[ ] Reaction Carrier Pinion End Play Check. Reaction Carrier Pinion End Play Check
[ ] Low Roller Clutch and Reaction Carrier Assemble. Low Roller Clutch and Reaction Carrier Assemble
[ ] Low and Reverse Clutch Assemble. Low and Reverse Clutch Assemble
[ ] Low and Reverse Clutch Piston Disassemble. Low and Reverse Clutch Piston Disassemble

[ ] Low and Reverse Clutch Piston Assemble. Low and Reverse Clutch Piston Assemble
[ ] Low, Reverse Clutch Piston to Case Seal Assemble. Low, Reverse Clutch Piston to Case Seal Assemble
[ ] Low and Reverse Clutch Functional Air Check. Low and Reverse Clutch Functional Air Check
[ ] Reaction Sun Gear Assemble. Reaction Sun Gear Assemble
[ ] Reaction Sun Gear to Input Drum End Play Check. Reaction Sun Gear to Input Drum End Play Check #2
[ ] Low Roller Clutch Race End Play Check. Low Roller Clutch Race End Play Check (2)
[ ] Input Internal Drum Assemble. Input Internal Drum Assemble
[ ] Input Internal Gear, Carrier, Sun Gear Assemble. Input Internal Gear, Carrier, Sun Gear Assemble
[ ] Forward Clutch Disassemble. Forward Clutch Disassemble
[ ] Forward Clutch Assemble. Forward Clutch Assemble

[ ] Direct Clutch Disassemble. Direct Clutch Disassemble
[ ] Direct Clutch Inspection. Direct Clutch Inspection
[ ] Direct Clutch Housing Retainer/Ball Disassemble. Direct Clutch Housing Retainer/Ball Disassemble
[ ] Direct Clutch Housing Retainer/Ball Assemble. Direct Clutch Housing Retainer/Ball Assemble
[ ] Direct Clutch Assemble. Direct Clutch Assemble
[ ] Direct and Forward Clutch Housings Assemble. Direct and Forward Clutch Housings Assemble
[ ] Direct and Forward Clutch Assemble. Direct and Forward Clutch Assemble
[ ] Intermediate Band Assemble. Intermediate Band Assemble
[ ] Driven Sprocket Support Components Disassemble. Driven Sprocket Support Components Disassemble
[ ] Driven Sprocket Support Components Inspection. Driven Sprocket Support Components Inspection

[ ] Driven Sprocket Bearing Disassemble. Driven Sprocket Bearing Disassemble
[ ] Driven Sprocket Bearing Assemble. Driven Sprocket Bearing Assemble
[ ] Driven Sprocket Support Components Assemble. Driven Sprocket Support Components Assemble
[ ] Park System Components Assemble. Park System Components Assemble
[ ] Drive Sprocket and Turbine Shaft Disassemble. Drive Sprocket and Turbine Shaft Disassemble
[ ] Drive Sprocket and Turbine Shaft Assemble. Drive Sprocket and Turbine Shaft Assemble
[ ] Drive and Driven Sprocket Components Assemble. Drive and Driven Sprocket Components Assemble
[ ] Drive Link Stretch Check. Drive Link Stretch Check #2
[ ] Case Cover Components Disassemble. Case Cover Components Disassemble
[ ] Case Cover Components Inspection. Case Cover Components Inspection

[ ] Vent and Line Pressure Plug Disassemble. Vent and Line Pressure Plug Disassemble
[ ] Vent and Line Pressure Plug Assemble. Vent and Line Pressure Plug Assemble
[ ] Cooler Fitting Connectors Disassemble. Cooler Fitting Connectors Disassemble
[ ] Cooler Fitting Connectors Assemble. Cooler Fitting Connectors Assemble
[ ] Manual Detent Spring and Roller Disassemble. Manual Detent Spring and Roller Disassemble
[ ] Manual Detent Spring and Roller Assemble. Manual Detent Spring and Roller Assemble
[ ] Electrical Connector and Manual Valve Assemble. Electrical Connector and Manual Valve Assemble
[ ] Thermo Element Adjustment. Thermo Element Adjustment
[ ] 1-2 Accumulator Assemble. 1-2 Accumulator Assemble
[ ] Case Cover and Gaskets Assemble. Case Cover and Gaskets Assemble

[ ] Input Shaft to Case Cover End Play Check. Input Shaft to Case Cover End Play Check #2
[ ] Oil Pump Drive Shaft Assemble. Oil Pump Drive Shaft Assemble
[ ] Auxiliary Valve Body and Oil Pump Disassemble. Auxiliary Valve Body and Oil Pump Disassemble
[ ] Valve Body and Oil Pump Clean. Valve Body and Oil Pump Clean
[ ] Auxiliary Valve Body Inspection. Auxiliary Valve Body Inspection
[ ] Auxiliary Valve Body Disassemble. Auxiliary Valve Body Disassemble
[ ] Auxiliary Valve Body Assemble. Auxiliary Valve Body Assemble
[ ] Control Valve Body and Oil Pump Inspection. Control Valve Body and Oil Pump Inspection
[ ] Control Valve Body Disassemble. Control Valve Body Disassemble
[ ] Oil Pump Shaft Bearing Disassemble. Oil Pump Shaft Bearing Disassemble

[ ] Oil Pump Shaft Bearing Assemble. Oil Pump Shaft Bearing Assemble
[ ] Control Valve Body Assemble. Control Valve Body Assemble
[ ] Oil Pump Rotor Thickness Check. Oil Pump Rotor Thickness Check
[ ] Auxiliary Valve Body and Oil Pump Assemble. Auxiliary Valve Body and Oil Pump Assemble
[ ] Checkballs, Spacer Plate and Gaskets Assemble. Checkballs, Spacer Plate and Gaskets Assemble
[ ] Valve Body and Oil Pump Assemble. Valve Body and Oil Pump Assemble
[ ] TCC Solenoid and Wiring Harness Assemble. TCC Solenoid and Wiring Harness Assemble
[ ] Throttle Valve Lever and Bracket Assembly. Throttle Valve Lever and Bracket Assemble
[ ] Control Valve Body Cover and Gaskets Assemble. Control Valve Body Cover and Gaskets Assemble
[ ] Output Shaft Assemble. Output Shaft Assemble

[ ] Low/Reverse Pipe, Weir and Retainers Assemble. Low/Reverse Pipe, Weir and Retainers Assemble
[ ] Intermediate Servo Apply Pin Length Check. Intermediate Servo Apply Pin Length Check
[ ] Intermediate Servo Assemble. Intermediate Servo Assemble
[ ] Oil Pan and Filter Assemble. Oil Pan and Filter Assemble
[ ] Governor Assembly Disassemble. Governor Assemble Disassemble
[ ] Vehicle Speed Sensor and Governor Assemble. Vehicle Speed Sensor and Governor Assemble
[ ] Transaxle Holding Fixture Disassemble. Transaxle Holding Fixture Disassemble
[ ] Torque Converter Inspection. Torque Converter Inspection
[ ] Torque Converter Assemble. Torque Converter Assemble