Engine Installation

^ Tools Required - J 28467-360 Engine Support Fixture, or equivalent.

1. Install the engine to the transmission.
2. Install the transmission bolts. Tighten the bolts to 75 Nm (55 ft. lbs.).
3. Lower the vehicle onto the engine and transmission assembly.
4. Install the engine support fixture.
5. Install the engine mount assembly.
6. Install the transmission mount. See Transmission and Drivetrain.
7. Connect the transmission cooler lines to the transmission. See Transmission and Drivetrain.
8. Connect the fuel lines. See Powertrain Management.
9. Install both of the drive axles. See Transmission and Drivetrain.
10. Connect the heater hoses.
11. Install the suspension support assembly. See Steering and Suspension.
12. Install the following cables to the accelerator control bracket:
^ The accelerator control
^ The cruise control
^ The TV
13. Install the flexible coupling joint to the rack and pinion assembly. See Steering and Suspension.
14. Connect the power steering lines. See Steering and Suspension.
15. Install the electronic ignition module electrical connection.
16. Connect the brake lines to the suspension support.
17. Connect the vehicle speed sensor electrical connections.
18. Connect the cooling fan electrical connection.
19. Connect the starter electrical connection.
20. Connect the A/C compressor electrical connection.
21. Connect the oil pressure sensor electrical connection.
22. Connect the oil level sensor electrical connection.
23. Connect the grounds electrical connection.
24. Install the A/C compressor. See Heating and Air Conditioning.
25. Install the brake lines to the suspension support.
26. Install the tie rod ends to the struts. See Steering and Suspension.
27. Install the ball joints to the steering knuckles. See Steering and Suspension.
28. Install the wheel speed sensor wire harness to the control arms.
29. Install the engine mount strut.
30. Install the exhaust pipe to the exhaust manifold and catalytic converter. See Exhaust System.
31. Install both of the splash shields.
32. Install the front tire and wheel assemblies.
33. Lower the vehicle.
34. Connect the lower radiator hose to the coolant pump.
35. Remove the engine support fixture.
36. Connect the vacuum line near the master cylinder.
37. Install the coolant surge tank.
38. Install the coolant surge tank hose.
39. Connect the transmission shift control cable.
40. Install the drive belt.





41. Install the idle air control electrical connection.
42. Connect the generator electrical connection.
43. Connect the Throttle Position Sensor (TPS) electrical connection.





44. Connect the manifold absolute pressure electrical connection.
45. Connect the EVAP-emission solenoid electrical connector.
46. Connect the injector harness.
47. Connect the EGR electrical connector.





48. Connect the Engine Coolant Temperature (ECT) sensor electrical connector.
49. Connect the TCC electrical connector.





50. Reconnect the Oxygen (02S) sensor.
51. Reconnect the Park/Neutral position switch.
52. Reconnect the engine ground wires.
53. Connect the brake booster vacuum hose.
54. Install the upper radiator hose at the coolant outlet.
55. Install the air cleaner outlet duct.
56. Fill the coolant system. See Cooling System.
57. Refill the engine with oil.
58. Reconnect the negative battery cable.