Fuel Level Sensor: Service and Repair

Removal Procedure
1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure.

2. Drain fuel tank. Refer to Draining Fuel Tank.

3. Remove the fuel tank. Refer to Fuel Tank.

4. Remove the fuel sender assembly. Refer to Fuel Sender Assembly.

5. Remove the bumper from modular fuel sender assembly.

6. Remove the fuel level sensor (1) from modular fuel sender.



Installation Procedure
1. Fuel level sensor to modular fuel sender.

2. Install the bumper to modular fuel sender assembly.

3. Install the fuel sender assembly. Refer to Fuel Sender Assembly.

4. Install the fuel tank. Refer to Fuel Tank.

5. Refill tank.

6. Inspect for fuel leaks through the following steps:

6.1. Turn the ignition to the ON position for two seconds

6.2. Turn the ignition to the OFF position for ten seconds.

6.3. Turn the ignition to the ON position

6.4. Check for fuel leaks.