Generator Replacement

REMOVAL PROCEDURE




The CS13OD generator is serviced as a complete unit only.

CAUTION:
- Before servicing any electrical component, the ignition key must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components.
- This vehicle has a Supplemental Inflatable Restraint (SIR) System. Refer to SIR Component Views in order to determine whether you are performing service on or near the SIR components or the SIR wiring. When you are performing service on or near the SIR components or the SIR wiring, refer to Repair instructions in SIR. Failure to follow the CAUTIONS could cause air bag deployment, personal injury, or unnecessary SIR system repairs.

1. Disconnect the battery ground (negative) cable.
2. Remove the drive belt from the generator.
3. Remove the generator front brace.
4. Remove the electrical connector from the generator.




5. Remove the bolts from the generator.
6. Remove the protective boot from the generator output BAT terminal.
7. Remove the generator output BAT terminal nut and the battery (positive) lead from the generator.
8. Remove the generator.

INSTALLATION PROCEDURE




1. Install the generator.

NOTE: Refer to Fastener Notice in Cautions and Notices.

2. Install the battery (positive) lead and the generator output BAT terminal nut.

Tighten
Tighten the generator output BAT terminal nut to 20 N.m (15 lb ft).

3. Install the protective boot to the generator output BAT terminal.
4. Hand start all the generator bolts and then tighten the bolts as described:
5. Tighten the generator bolt.

Tighten
Tighten the generator bolt to 50 N.m (37 lb ft).

6. Tighten the generator brace stud.

Tighten
Tighten the generator brace stud to 30 N.m (22 lb ft).

7. L36 only. Tighten the generator brace bracket bolts.

Tighten
L36 only. Tighten the generator brace bracket bolts to 25 N.m (18 lb ft).

8. Tighten the generator brace bolt(s).

Tighten
Tighten the generator brace bolt(s) to 30 N.m (22 lb ft).




9. Install the electrical connector to the generator.
10. Install the generator front brace.
11. Install the drive belt.
12. Connect the battery ground (negative) cable.