Removal and Replacement
Removal Procedure
1. Remove the hood. Refer to Hood Replacement in Steering and Suspension.
Caution: Refer to Battery Disconnect Caution in Service Precautions.
2. Disconnect the negative battery cable.
3. Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement.
4. Depressurize the fuel lines (1). Refer to Fuel Pressure Relief Procedure in Computers and Controls.
5. Drain the coolant. Refer to Draining and Filling Cooling System in Cooling System.
6. Remove the radiator hoses. Refer to Radiator Hose Replacement - Outlet in Cooling System.
7. Remove the inlet heater supply hose. Refer to Heater Hoses Replacement in Heating and Air Conditioning.
8. Remove the drive belt. Refer to Drive Belt Replacement.
9. Remove the power steering pump. Set the pump aside. Refer to Power Steering Pump Replacement in Steering and Suspension.
10. Disconnect the intake air temperature sensor.
11. Remove the air flow duct.
12. Remove the throttle cable from the throttle linkage.
13. Disconnect the battery wire from the generator.
14. Remove the fuel feed and return lines from the fuel rail and the pressure regulator. Remove the brake booster hose from the engine vacuum connections.
15. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
16. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
17. Remove the front exhaust pipe from the right manifold. Refer to Front Pipe Replacement in Exhaust System.
18. Remove the wiring harness connectors from the following locations:
- The MAT sensor
- The throttle position sensor
- The idle air control valve
- The oxygen sensor
- The A/C compressor
- The oil pressure switch
- The power steering cutout switch
- The vehicle speed sensor (VSS)
- The low oil level sensor
19. Remove the A/C compressor from the engine. Tie the compressor back away from the engine.
20. Disconnect the negative battery cable from the engine block.
21. Remove the torque converter cover. Refer to Torque Converter Cover Replacement in Transmission and Drivetrain.
22. Remove the starter motor. Refer to Starter Motor Replacement in Starting and Charging.
23. Remove the torque converter to flywheel bolts. Refer to Engine Flywheel Replacement in Transmission and Drivetrain.
24. Remove the right front tire and wheel. Refer to Tire and Wheel Removal and Installation in Steering and Suspension.
25. Remove the right engine splash shield.
26. Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
27. Remove the engine to transmission brackets.
28. Remove the right lower transmission to engine bolts.
29. Lower the vehicle.
30. Remove the generator rear brace. Refer to Generator Replacement in Starting and Charging.
31. Disconnect the engine harness connector at the bulkhead.
32. Remove the cruise control stepper motor from the cowl and set aside. Refer to Cruise Control Module Replacement in Cruise Control.
33. Install a floor jack under transmission pan with a block of wood on jack pad to protect transmission pan.
34. Lift jack to support transmission.
35. Install a engine lift chain to the engine lift brackets and attach to an engine lift device.
36. Raise the engine slightly to take weight off the mounts.
37. Remove the engine mount. Refer to Engine Mount Replacement.
38. Remove the engine mount bracket.
39. Remove the drive belt. Refer to Drive Belt Replacement.
40. Remove the engine to transmission bolts.
41. Remove the engine from the vehicle.
Installation Procedure
1. Lower the engine into the engine compartment.
2. Install the engine to transmission bolts.
3. Install the engine mount bracket.
4. Install the engine mount. Refer to Engine Mount Replacement.
5. Install the cruise control stepper motor to the cowl. Refer to Cruise, Control Module Replacement in Cruise Control.
6. Connect the engine harness connector at the bulkhead.
7. Install the generator rear brace. Refer to Generator Replacement in Starting and Charging.
8. Raise the vehicle. Support the vehicle suitably. Refer to Vehicle Lifting.
9. Install the right lower transmission to engine bolt.
10. Install the engine to transmission bracket.
11. Install the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
12. Install the right engine splash shield.
13. Install the right front tire and the wheel. Refer to Tire and Wheel Removal and Installation in Steering and Suspension
14. Install the torque(converter to flywheel bolts. Refer to Hood Replacement in Transmission and Drivetrain.
15. Install the starter motor. Refer to Starter Motor Replacement in Starting and Charging.
16. Install the torque converter cover. Refer to Torque Converter Cover Replacement in Transmission and Drivetrain.
17. Connect the negative battery cable to the engine block.
18. Install tire A/C compressor to the engine.
19. Install the wiring harness connectors to the following locations:
- The MAT sensor
- The throttle position sensor
- The idle air control valve
- The oxygen sensor
- The A/C compressor
- The oil pressure switch
- The power steering cutout switch
- The vehicle speed sensor (VSS)
- The low oil level sensor
20. Install the front engine splash shield.
21. Connect the front exhaust pipe to the right exhaust manifold. Refer to Front Pipe Replacement in Exhaust System.
22. Lower the vehicle.
23. Connect the brake booster vacuum hose to the engine.
24. Connect the fuel feed and return lines (1, 2) to the fuel rail and the pressure regulator.
25. Connect the battery wire to the generator.
26. Connect the throttle cable and the cruise control cable to the throttle body.
27. Install the air flow duct.
28. Connect the air temperature sensor electrical connection.
29. Install the power steering pump to the engine. Refer to Power Steering Pump Replacement in Steering and Suspension.
30. Install the drive belt. Refer to Drive Belt Replacement.
31. Connect the heater hoses to the engine.
32. Connect the radiator hoses to the engine.
33. Fill the crankcase with oil. Refer to Engine Oil and Oil Filter Replacement.
34. Fill the cooling system. Refer to Draining and Filling Cooling System in Cooling System.
35. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement.
36. Connect the negative battery cable.
37. Install the hood. Refer to Hood Replacement in Steering and Suspension.