Fuel Pump Electrical Circuit Diagnosis
Schematics:
CIRCUIT DESCRIPTION
When the ignition switch is first turned on, the PCM energizes the fuel pump relay which applies power to the in-tank fuel pump. The fuel pump relay will remain on as long as the engine is running or cranking and the PCM is receiving reference pulses. If no reference pulses are present, the PCM de-energizes the fuel pump relay within 2 seconds after the ignition is turned on or the engine is stopped.
The fuel pump delivers fuel to the fuel rail and injectors, then to the fuel pressure regulator. The fuel pressure regulator controls fuel pressure by allowing excess fuel to be returned to the fuel tank.
DIAGNOSTIC AIDS
Inspect for the following:
IMPORTANT: Remove any debris from the connector surfaces before servicing a component. Inspect the connector gaskets when diagnosing or replacing a component. Ensure that the gaskets are installed correctly. The gaskets prevent contaminate intrusion.
^ Poor terminal connection.
Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and faulty terminal to wire connection. Use a corresponding mating terminal to test for proper tension. Refer to Testing for Intermittent and Poor Connections and Connector Repairs in Diagrams.
^ Damaged harness.
Inspect the wiring harness for damage. If the harness appears to be OK, observe the display on the scan tool while moving connectors and wiring harnesses related to the sensor. A change in the display may indicate the location of the fault. Refer to Wiring Repairs in Diagrams.
^ Inspect the PCM and the engine grounds for clean and secure connections.
If the DTC is determined to be intermittent, reviewing the Failure Records can be useful in determining when the DTC was last set.
TEST DESCRIPTION
Steps 1 - 8:
Steps 9 - 14:
The numbers below refer to the step numbers on the diagnostic table:
2. Tests the ignition feed circuit to the fuel pump relay.
3. Verifies that the fuel pump feed circuit is OK between the fuel pump relay and the fuel pump, and that the fuel pump can deliver adequate pressure to the fuel rail.
4. Tests the the pump feed circuit for a short to battery positive voltage.
8. Tests whether the problem is caused by an open in the fuel pump teed circuit or the fuel pump ground circuit.