Front Side Door Window Replacement

REMOVAL PROCEDURE




1. Lower window about halfway.
2. Remove front side door trim.
3. Remove water deflector.
4. Support the window in a position needed to access the window rivets by inserting rubber wedge door stops (1) at the front and rear of the window between the window and the door inner panel.




5. Remove the window rivets (3) with a 1/4 inch drill bit.
6. Remove window (1) by raising out of door.

IMPORTANT: Inspect window bushings, window bushing retainers, window front up stop, window stabilizer pins and window wedges on the window for damage.

7. Remove window bushings and window bushing retainers if necessary, using a flat-bladed tool covered with cloth body tape.
8. Remove window front up-stop bolt/screw if necessary.
9. Remove window front up-stop, front up-stop nut and front up-stop washer if necessary.
10. Remove window stabilizer bolts/screws, if necessary.
11. Remove window stabilizer pins, stabilizer pin nuts and window wedges if necessary.

INSTALLATION PROCEDURE




1. Install window stabilizer pins, stabilizer pin nuts and window wedges if necessary.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install window stabilizer bolts/screws, if necessary.

Tighten
Tighten the bolts/screws to 7 N.m (62 lb in).

3. Install stabilizer pin nuts, if removed.

Tighten
Tighten the window stabilizer pin nuts to 8 N.m (71 lb in).

4. Install window front up-stop washer, if removed.
5. Install window front up-stop bolt/screw, if removed.

Tighten
Tighten the window front up-stop bolt/screw to 7 N.m (62 lb in).

6. Install window front up-stop nut if removed.

Tighten
Tighten the window front up-stop nut to 8 N.m (71 lb in).

7. Install window bushings and bushing retainers, if removed.
8. Install window (1) into door so that holes in window bushings line up with holes in channel.
9. Install window rivets (3) in sequence.
10. Install water deflector.
11. Install front side door trim.
12. Raise window.