Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left
7. Exhaust Manifold Removal - Right
8. Water Pump Removal
9. Throttle Body Removal
10. Fuel Rail and Injectors Removal
11. Intake Manifold Removal
12. Coolant Air Bleed Pipe Removal
13. Engine Block Valley Cover Removal
14. Valve Rocker Arm Cover Removal - Left
15. Valve Rocker Arm Cover Removal - Right
16. Valve Rocker Arm and Push Rod Removal
17. Cylinder Head Removal - Left
18. Cylinder Head Removal - Right
19. Valve Lifter Removal
20. Oil Filter, Adapter, and Pan Cover Removal
21. Oil Pan Removal
22. Engine Front Cover Removal
23. Engine Rear Cover Removal
24. Oil Pump, Screen and Crankshaft Oil Deflector Removal
25. Timing Chain and Sprockets Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft and Bearing Removal
29. Engine Block Plug Removal
30. Engine Block Clean and Inspect
31. Cylinder Boring and Honing
32. Crankshaft and Bearing Clean and Inspect
33. Crankshaft Balancer Clean and Inspect
34. Engine Flywheel Clean and Inspect
35. Piston and Connecting Rod Disassemble
36. Piston, Connecting Rod, and Bearing Clean and Inspect
37. Piston Selection
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Clean and Inspect
41. Camshaft Bearing Installation
42. Timing Chain and Sprocket Clean and Inspect
43. Valve Rocker Arm and Push Rod Clean and Inspect
44. Valve Lifters and Guides Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Engine Front Cover Clean and Inspect
53. Engine Rear Cover Clean and Inspect
54. Engine Block Valley Cover Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Intake Manifold Clean and Inspect
58. Exhaust Manifold Clean and Inspect
59. Coolant Air Bleed Pipe Clean and Inspect
60. Water Pump Clean and Inspect
61. Service Prior to Assembly
62. Engine Block Plug Installation
63. Crankshaft and Bearing Installation
64. Piston, Connecting Rod, and Bearing Installation
65. Camshaft Installation
66. Timing Chain and Sprockets Installation
67. Oil Pump, Screen and Crankshaft Oil Deflector Installation
68. Engine Rear Cover Installation
69. Crankshaft Rear Oil Seal Installation
70. Engine Front Cover Installation
71. Crankshaft Front Oil Seal Installation
72. Oil Pan Installation
73. Oil Filter, Adapter, and Pan Cover Installation
74. Valve Lifter Installation
75. Cylinder Head Installation - Right
76. Cylinder Head Installation - Left
77. Valve Rocker Arm and Push Rod Installation
78. Valve Rocker Arm Cover Installation - Right
79. Valve Rocker Arm Cover Installation - Left
80. Engine Block Valley Cover Installation
81. Coolant Air Bleed Pipe Installation
82. Intake Manifold Installation
83. Fuel Rail and Injectors Installation
84. Throttle Body Installation
85. Water Pump Installation
86. Exhaust Manifold Installation - Right
87. Exhaust Manifold Installation - Left
88. Oil Level Indicator and Tube Installation
89. Clutch Pilot Bearing Installation
90. Engine Flywheel Installation
91. Crankshaft Balancer Installation
92. Thread Repair
93. Engine Set-Up and Testing