Rear Axle - Disassemble

Disassembly Procedure

Important: It is not necessary to remove the rear axle assembly for overhaul of the rear axle components because this can be done in the vehicle. If you are replacing the rear axle housing, remove the rear axle assembly from the vehicle and overhaul the assembly on the bench. If the rear axle housing is damaged, use the following procedure in order to remove and install the rear axle housing:

1. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
2. Support the rear axle with an adjustable lifting device.
3. Remove rear torque arm.
4. Remove propeller shaft from vehicle.
5. If the rear axle housing is being replaced, remove the rear axle assembly from the vehicle.
6. Remove the rear axle cover and gasket from housing.
7. Remove the axle shafts. Refer to Axle Shaft Replacement.
8. Remove the differential case from housing. Refer to Differential Carrier Replacement.
9. Remove the differential drive pinion gear and bearing races from housing. Refer to Drive Pinion Assemble.
10. Inspect all components for excessive wear. Replace as necessary.