Operation CHARM: Car repair manuals for everyone.

Shift Shaft Assemblies and Gear Clusters Installation

Shift Shaft Assemblies and Gear Clusters Installation

Tools Required:
J 36850 Transjel Transmission Assembly Lube





1. Lubricate all components as assembly progresses, using the J 36850.

2. Install the input shaft in the adapter plate.

3. Install the 4th speed gear blocker ring.




4. Assemble the shift shaft to the mainshaft.
5. Install the mainshaft and the shift shaft assembly.





6. Install the countershaft assembly using the following sequence:

6.1. Lift up the mainshaft assembly enough in order to install the countershaft assembly.

6.2. Install the countershaft assembly.

6.3. Lift the mainshaft assembly enough in order to rotate the input shaft to engage the synchronizer keys with 4th gear blocking ring.





7. Install the 5th /6th and the reverse shift shaft. Align the slots of the shift shaft levers with the interlock plate.