Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Intake Manifold Removal
4. Exhaust Manifold Removal
5. Oil Level Indicator and Tube Removal
6. Crankshaft Pulley Removal
7. Timing Belt Removal
8. Timing Belt Tensioner Removal
9. Water Pump Removal
10. Valve Rocker Arm Cover Removal
11. Camshaft Removal
12. Valve Lifter Removal
13. Cylinder Head Removal
14. Oil Pan Removal
15. Oil Pump Removal
16. Piston, Connecting Rod, and Bearing Removal
17. Crankshaft Front Cover Oil Seal Removal
18. Crankshaft Rear Oil Seal and Housing Removal
19. Crankshaft and Bearing Removal
20. Engine Block Clean and Inspect
21. Cylinder Bore and Honing
22. Engine Flywheel Clean and Inspect
23. Crankshaft and Bearings Clean and Inspect
24. Piston and Connecting Rod Disassemble
25. Piston, Connecting Rod, and Bearings Clean and Inspect
26. Piston Selection
27. Piston and Connecting Rod Assemble
28. Camshaft Clean and Inspect
29. Cylinder Head Disassemble
30. Cylinder Head Clean and Inspect
31. Valve Guide Reaming/Valve and Seat Grinding
32. Cylinder Head Assemble
33. Oil Pump Disassemble
34. Oil Pump Clean and Inspect
35. Oil Pump Assemble
36. Oil Pan Clean and Inspect
37. Intake Manifold Clean and Inspect
38. Exhaust Manifold Clean and Inspect
39. Thread Repair
40. Service Prior to Assembly
41. Crankshaft and Bearings Installation
42. Crankshaft Front Cover Oil Seal Installation
43. Crankshaft Rear Oil Seal and Housing Installation
44. Piston, Connecting Rod, and Bearing Installation
45. Oil Pump Installation
46. Oil Pan Installation
47. Cylinder Head Installation
48. Valve Lifter Installation
49. Camshaft Installation
50. Water Pump Installation
51. Timing Belt Tensioner Installation
52. Timing Belt Installation
53. Crankshaft Pulley Installation
54. Valve Rocker Arm Cover Installation
55. Oil Level Indicator and Tube Installation
56. Exhaust Manifold Installation
57. Intake Manifold Installation
58. Engine Flywheel Installation