Overhaul Procedure Steps

ENGINE OVERHAUL

RPO NC8 - California System Emissions, ULEV

In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Drive Belt Tensioner Bracket Removal
6. Drive Belt Idler Pulley Removal
7. Drive Belt Idler Pulley Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Water Outlet Removal
10. Water Pump Removal
11. Supercharger Removal
12. Intake Manifold Removal
13. Exhaust Crossover Removal
14. Exhaust Manifold Removal - Left
15. Exhaust Manifold Removal - Right with RPO NC8
16. Exhaust Manifold Removal - Right Without RPO NC8
17. Valve Rocker Arm Cover Removal - Left
18. Valve Rocker Arm Cover Removal - Right
19. Valve Rocker Arm and Push Rod Removal
20. Cylinder Head Removal
21. Valve Lifter Removal
22. Crankshaft Front Oil Seal Removal
23. Engine Front Cover Removal
24. Oil Filter Adapter Removal
25. Oil Pump Cover and Gear Set Removal
26. Timing Chain and Sprockets Removal
27. Camshaft Removal
28. Balance Shaft Removal
29. Crankshaft Rear Oil Seal Removal
30. Crankshaft Rear Oil Seal and Housing Removal
31. Oil Pan Removal
32. Oil Pump Suction Pipe and Screen Assembly Removal
33. Piston, Connecting Rod, and Bearing Removal
34. Crankshaft and Bearing Removal
35. Engine Block Plug Removal
36. Engine Block Clean and Inspect
37. Cylinder Boring and Honing
38. Crankshaft and Bearing Clean and Inspect
39. Crankshaft Balancer Clean and Inspect
40. Engine Flywheel Clean and Inspect
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Clean and Inspect
43. Piston Selection
44. Piston and Connecting Rod Assemble
45. Camshaft Bearing Removal
46. Camshaft and Bearings Clean and Inspect
47. Camshaft Bearing Installation
48. Timing Chain and Sprocket Clean and Inspect
49. Valve Rocker Arm and Push Rod Clean and Inspect
50. Valve Lifters and Guides Clean and Inspect
51. Cylinder Head Disassemble
52. Cylinder Head Clean and Inspect
53. Valve Guide Reaming, and Valve and Seat Grinding
54. Cylinder Head Assemble
55. Oil Pump Clean and Inspect
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Supercharger Clean and Inspect
59. Intake Manifold Clean and Inspect
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Engine Front Cover Clean and Inspect
63. Balance Shaft Clean and Inspect
64. Balance Shaft Bearing and/or Bushing Removal
65. Balance Shaft Bearing and/or Bushing Installation
66. Thread Repair
67. Service Prior to Assembly
68. Engine Block Plug Installation
69. Crankshaft and Bearing Installation
70. Piston, Connecting Rod, and Bearing Installation
71. Oil Pump Suction Pipe and Screen Assembly Installation
72. Oil Pan Installation
73. Camshaft Installation
74. Balance Shaft Installation
75. Crankshaft Rear Oil Seal and Housing Installation
76. Crankshaft Rear Oil Seal Installation
77. Timing Chain and Sprockets Installation
78. Oil Pump Cover and Gear Set Installation
79. Oil Filter Adapter Installation
80. Engine Front Cover Installation
81. Crankshaft Front Oil Seal Installation
82. Valve Lifter Installation
83. Cylinder Head Installation
84. Valve Rocker Arm and Push Rod Installation
85. Valve Rocker Arm Cover Installation - Left
86. Valve Rocker Arm Cover Installation - Right
87. Exhaust Manifold Installation - Left
88. Exhaust Manifold Installation - Right with RPO NC8
89. Exhaust Manifold Installation - Right without RPO NC8
90. Intake Manifold Installation
92. Supercharger Installation
93. Water Pump Installation
94. Water Outlet Installation
95. Oil Level Indicator and Tube Installation
96. Drive Belt Idler Pulley Bracket Installation
97. Drive Belt Tensioner Bracket Installation
98. Drive Belt Tensioner Installation
99. Engine Flywheel Installation
100. Crankshaft Balancer Installation