Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Balancer Removal
7. Engine Front Cover Removal
8. Timing Chain, Sprocket, and Tensioner Removal
9. Water Pump Removal
10. Timing Chain Housing Removal
11. Intake Camshaft, Housing and Lifter Removal
12. Exhaust Camshaft, Housing and Lifter Removal
13. Cylinder Head Removal
14. Oil Filter Adapter Removal
15. Oil Pan Removal
16. Oil Pump Removal
17. Balance Shaft Housing Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Crankshaft Rear Oil Seal and Housing Removal
20. Crankshaft and Bearing Removal
21. Engine Block Plug Removal
22. Engine Block Clean and Inspect
23. Crankshaft Balancer Clean and Inspect
24. Engine Flywheel Clean and Inspect
25. Cylinder Boring and Honing
26. Crankshaft and Bearings Clean and Inspect - Inspection
27. Crankshaft and Bearings Clean and Inspect - Bearing Selection
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Clean and Inspect
30. Piston Selection
31. Piston and Connecting Rod Assemble
32. Camshaft and Housing Clean and Inspect
33. Timing Chain and Sprocket Clean and Inspect
34. Cylinder Head Disassemble
35. Cylinder Head Clean and Inspect
36. Valve Guide Reaming, and Valve and Seat Grinding
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Clean and Inspect
40. Oil Pump Assemble
41. Engine Front Cover Clean and Inspect
42. Intake Manifold Clean and Inspect
43. Exhaust Manifold Clean and Inspect
44. Oil Pan Clean and Inspect
45. Balance Shaft Clean and Inspect
46. Service Prior to Assembly
47. Engine Block Plug Installation
48. Crankshaft and Bearing Installation
49. Crankshaft Rear Oil Seal and Housing Installation
50. Piston, Connecting Rod, and Bearing Installation
51. Balance Shaft Housing Installation
52. Oil Pump Installation
53. Balance Shaft to Engine Timing
54. Cylinder Head Installation
55. Intake Camshaft, Housing and Lifter Installation
56. Exhaust Camshaft, Housing and Lifter Installation
57. Timing Chain Housing Installation
58. Water Pump Installation
59. Timing Chain, Sprocket, and Tensioner Installation
60. Crankshaft Front Cover Oil Seal Installation
61. Engine Front Cover Installation
62. Oil Pan Installation
63. Oil Filter Adapter Installation
64. Intake Manifold Installation
65. Crankshaft Balancer Installation
66. Exhaust Manifold Installation
67. Oil Level Indicator and Tube Installation
68. Engine Flywheel Installation
69. Engine Set-Up and Testing
70. Thread Repair