Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Water Pump Removal
6. Crankshaft Pulley and Hub Removal
7. Intake Manifold Removal
8. Valve Rocker Arm Cover Removal
9. Valve Rocker Arm and Push Rod Removal
10. Cylinder Head Removal
11. Valve Lifter Removal
12. Oil Filter Adapter Removal
13. Oil Pan Removal
14. Oil Pump Removal
15. Engine Front Cover Removal
16. Timing Chain and Sprockets Removal
17. Camshaft Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Crankshaft Rear Oil Seal Removal
20. Crankshaft and Bearing Removal
21. Engine Block Plug Removal
22. Engine Block Clean and Inspect
23. Cylinder Boring and Honing
24. Engine Flywheel Clean and Inspect
25. Crankshaft and Bearing Clean and Inspect
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Clean and Inspect
28. Piston Selection
29. Piston and Connecting Rod Assemble
30. Camshaft Bearing Removal
31. Camshaft and Bearings Clean and Inspect
32. Camshaft Bearing Installation
33. Timing Chain and Sprocket Clean and Inspect
34. Valve Rocker Arm and Push Rod Clean and Inspect
35. Valve Lifters and Guides Clean and Inspect
36. Cylinder Head Disassemble
37. Cylinder Head Clean and Inspect
38. Valve Guide Reaming, and Valve and Seat Grinding
39. Cylinder Head Assemble
40. Oil Pump Disassemble
41. Oil Pump Clean and Inspect
42. Oil Pump Assemble
43. Valve Rocker Arm Cover Clean and Inspect
44. Oil Pan Clean and Inspect
45. Intake Manifold Clean and Inspect
46. Exhaust Manifold Clean and Inspect
47. Service Prior to Assembly
48. Engine Block Plug Installation
49. Crankshaft and Bearing Installation
50. Crankshaft Rear Oil Seal Installation
51. Piston, Connecting Rod, and Bearing Installation
52. Camshaft Installation
53. Timing Chain and Sprockets Installation
54. Crankshaft Front Cover Oil Seal Installation
55. Engine Front Cover Installation
56. Oil Pump Installation
57. Oil Pan Installation
58. Oil Filter Adapter Installation
59. Valve Lifter Installation
60. Cylinder Head Installation
61. Valve Rocker Arm and Push Rod Installation
62. Valve Rocker Arm Cover Installation
63. Intake Manifold Installation
64. Crankshaft Pulley and Hub Installation
65. Water Pump Installation
66. Exhaust Manifold Installation
67. Oil Level Indicator and Tube Installation
68. Engine Flywheel Installation
69. Engine Set-Up and Testing
70. Thread Repair