Engine Replacement - Manual Transmission

Removal Procedure

^ Tools Required
- J 28467-360 Engine Support Fixture

Caution: Refer to Battery Disconnect Caution in Service Precautions.





1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
3. Drain and recover the coolant. Refer to Draining and Filling Cooling System in Cooling System.
4. Remove the air cleaner outlet duct (1). Refer to Air Cleaner Outlet Resonator Replacement.
5. Remove the upper radiator hose at the coolant outlet. Refer to Radiator Hose Replacement in Cooling System.
6. Disconnect the brake booster vacuum hose.





7. Disconnect the IAC electrical connection.
8. Disconnect the generator electrical connection. Refer to Generator Replacement.





9. Disconnect the throttle position (TPS) sensor electrical sensor.





10. Disconnect the MAP electrical connection.
11. Disconnect the EVAP emission solenoid electrical connection.
12. Disconnect the injector harness electrical connection. Refer to Fuel Rail Assembly Replacement.





13. Disconnect the EGR electrical connection.





14. Disconnect the engine coolant temperature (ECT) sensor electrical connection.





15. Disconnect the Oxygen (02S) sensor electrical connection.





16. Disconnect the engine grounds electrical connection.
17. Remove the drive belt. Refer to Drive Belt Replacement.
18. Disconnect the transmission shift control cable from the lever and bracket. Refer to Shift Cables in Transmission and Drivetrain.
19. Remove the coolant surge tank. Refer to Surge Tank Replacement in Cooling System.
20. Disconnect the vacuum line near the master cylinder.
21. Install the engine support fixture. Refer to Engine Support Fixture.
22. Disconnect the lower radiator hose from the coolant pump. Refer to Radiator Hose Replacement in Cooling System.
23. Raise the vehicle. Refer to Vehicle Lifting.
24. Remove the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation.
25. Remove both of the splash shields. Refer to Splash Shield Replacement - Wheelhouse.
26. Remove the exhaust pipe at the exhaust manifold and catalytic converter. Refer to Catalytic Converter Replacement.
27. Remove the engine mount strut. Refer to Engine Mount Strut Replacement.





28. Remove the wheel speed sensor wire harness from the control arms.





29. Separate the ball joints from the steering knuckles. Refer to Lower Ball Joint Replacement.
30. Separate the tie rod ends from the struts. Refer to Tie Rod End Replacement - Outer in Steering and Suspension.





31. Remove the brake lines from the suspension support below the rack and pinion.
32. Disconnect the A/C compressor electrical connector.
33. Remove the A/C compressor and support with the lines attached. Refer to Compressor Replacement in Heating and Air Conditioning.
34. Disconnect the electronic ignition module electrical connection. Refer to Ignition Control Module Replacement.
35. Disconnect the vehicle speed sensor electrical connections. Refer to Ignition Control Module Replacement.
36. Disconnect the cooling fan electrical connection. Refer to Cooling Fan Replacement - Electric in Cooling System.
37. Disconnect the starter electrical connection. Refer to Starter Motor Replacement.
38. Disconnect the oil pressure sensor electrical connector.
39. Disconnect the ground wires.





40. Disconnect the power steering lines from the rack and pinion assembly. Refer to Power Steering Gear Replacement (Automatic Transmission) in Steering and Suspension.
41. Remove the flexible coupling joint at the rack and pinion assembly. Refer to Power Steering Gear Replacement (Manual Transmission) in Steering and Suspension.





42. Remove the following cables from the accelerator control bracket:
^ The accelerator control (2).
^ The cruise control (1).





43. Remove the suspension support center bolts.





44. Remove the suspension support outer bolts.





45. Remove the suspension support upper bolts and the support.
46. Disconnect the heater hoses at the front of the dash. Refer to Heater Hoses Replacement in Heating and Air Conditioning.
47. Remove both of the drive axles from the transmission and position them aside. Refer to Wheel Drive Shafts Replacement in Transmission and Drivetrain.
48. Disconnect the fuel lines. Refer to Fuel Hose/Pipes Replacement (Engine Compartment).
49. Remove the transmission mount thru bolts. Refer to Transmission Mount Replacement in Transmission and Drivetrain.
50. Remove the engine mount assembly. Refer to Engine Mount Replacement.
51. Lower the vehicle until it rests lightly against the support.
52. Remove the J 28467-360 from the engine.
53. Raise the vehicle.
54. Remove the engine from the transmission.

Installation Procedure

^ Tools Required
- J28467-360 Engine Support Fixture





1. Install the engine to the transmission.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the transmission bolts.
^ Tighten the bolts to 75 Nm (55 ft. lbs.).
3. Lower the vehicle onto the engine and transmission assembly.
4. Install the engine support fixture. Refer to Engine Support Fixture.
5. Install the engine mount assembly. Refer to Engine Mount Replacement.
6. Install the transmission mount. Refer to Transmission Mount Replacement - Front and Transmission Mount Replacement - Rear in Transmission and Drivetrain.
7. Install both of the drive axles. Refer to Wheel Drive Shafts Replacement in Transmission and Drivetrain.
8. Connect the heater hoses. Refer to Heater Hoses Replacement.
9. Install the suspension support upper bolts and the support.





10. Install the suspension support outer bolts.





11. Install the suspension support center bolts.





12. Install the following cables to the accelerator control bracket
^ The accelerator control (2).
^ The cruise control (1)
13. Install the flexible coupling joint to the rack and pinion assembly. Refer to Power Steering Gear Replacement (Manual Transmission) in Steering and Suspension.
14. Connect the power steering lines. Refer to Power Steering Gear Replacement (Manual Transmission) in Steering and Suspension.





15. Install the electronic ignition module electrical connection. Refer to Ignition Control Module Replacement.





16. Connect the brake lines to the suspension support.





17. Connect the vehicle speed sensor electrical connections.





18. Connect the cooling fan electrical connection.
19. Connect the starter electrical connection. Refer to Starter Motor Replacement.





20. Connect the oil pressure sensor electrical connection.
21. Connect the oil level sensor electrical connection.
22. Connect the grounds electrical connection
23. Connect the oil level sensor electrical connection.
24. Install the A/C compressor. Refer to Compressor Replacement in Heating and Air Conditioning.
25. Install the tie rod ends to the struts. Refer to Tie Rod End Replacement - Outer.





26. Install the ball joints to the steering knuckles.





27. Install the wheel speed sensor wire harness to the control arms.
28. Install the engine mount strut. Refer to Engine Mount Strut Replacement.
29. Install the exhaust pipe to the exhaust manifold and catalytic converter. Refer to Intermediate Pipe Replacement.
30. Install both of the splash shields. Refer to Splash Shield Replacement - Wheelhouse.
31. Install the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation.
32. Lower the vehicle.
33. Connect the lower radiator hose to the coolant pump. Refer to Radiator Hose Replacement.
34. Remove the engine support fixture.
35. Connect the vacuum line near the master cylinder.
36. Install the coolant surge tank. Refer to Surge Tank Replacement in Cooling System.
37. Connect the transmission shift control cables. Refer to Shift Cables.
38. Install the drive belt. Refer to Drive Belt Replacement.





39. Install the IAC electrical connection.
40. Connect the generator electrical connection. Refer to Generator Replacement.





41. Connect the throttle position (TPS) sensor electrical connection.





42. Connect the MAP electrical connection.





43. Connect the EVAP emission solenoid electrical connector.





44. Connect the EGR electrical connector.
45. Connect the injector harness. Refer to Fuel Injector Replacement.





46. Connect the engine coolant temperature (ECT) sensor electrical connector.





47. Reconnect the Oxygen (02S) sensor.





48. Reconnect the engine ground wires.
49. Connect the brake booster vacuum hose.
50. Install the upper radiator hose at the coolant outlet. Refer to Radiator Hose Replacement.
51. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator Replacement.
52. Fill the coolant system. Refer to Draining and Filling Cooling System in Cooling System.
53. Refill the engine with oil. Refer to Engine Oil and Oil Filter Replacement.
54. Reconnect the negative battery cable.
^ Tighten the bolt to 16 Nm (12 ft. lbs.).
55. Connect the fuel lines. Refer to Fuel Hose/Pipes Replacement (Engine Compartment).
56. Start the engine and check for leaks.
57. Turn the engine OFF and recheck the fluid levels.