Operation CHARM: Car repair manuals for everyone.

58. Low Roller Clutch and Reaction Carrier Assemble





1. Insert the low roller race thrust washer (663) into the reaction carrier assembly (665).





2. Insert the roller clutch rollers and the springs into the cage (662).
3. Insert the roller assembly (662) into the reaction carrier assembly (665).





4. Using a rotating motion, insert the clutch race (661) into the carrier (665).
5. Use TRANSJEL(R) or equivalent in order to assemble the reaction carrier thrust washer (666) onto the carrier (665).





6. Grasp the carrier (665) in one hand and check the clockwise rotation of the race (661). Confirm that the race does not rotate in a counterclockwise direction.





7. Affix the reaction internal gear (668) onto the final drive sun gear shaft (669).
8. Insert the thrust bearing (667) onto the reaction internal gear (668).
9. Insert the reaction carrier (665) into the reaction internal gear (668) using a slight twisting motion in order to engage the gear teeth.
10. Affix the selective spacer (660) onto the reaction carrier (665).





11. Grasp the reaction gear set by the sun gear shaft (669) and insert the gear assembly into the case (115).
12. The splines of the shaft must engage the final drive sun gear.