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Home >> Pontiac >> 2000 >> Sunfire L4-2.2L VIN 4 >> Repair and Diagnosis >> Transmission and Drivetrain >> Automatic Transmission/Transaxle >> Service and Repair >> Overhaul >> 3T40 Automatic Transaxle >> Repair Instructions >> 75. Direct Clutch Assemble

75. Direct Clutch Assemble

Tools Required
- J 23456 Clutch Pack Compressor
- J 23327-1 Adaptor
- J 26744-A Lip Seal Installer





1. Affix the center seal (613) into the direct clutch housing (610).





2. Affix the inner and outer seals (614, 612) onto the direct clutch piston (615).





3. Install the seals as shown.





4. Using J 26744-A, install the piston and seal assembly (615) into the direct clutch housing (610).





5. Using J 23456 or an Arbor Press, and J 23327-1, install the apply ring and release spring assembly (616), and install the retainer ring (617).





6. Lubricate the composition clutch plates (618) with DEXRON(R) III automatic transmission fluid before assembly.
7. Install the clutch plates (618) into the housing, alternating first a steel plate and then a composition plate.





8. Insert the backing plate (619) into the direct clutch housing (610).





9. Insert the retainer ring (617) into the direct clutch housing (610).

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