Throttle Valve Cable/Linkage: Service and Repair

Removal Procedure

Important: Observe the Throttle Valve (TV) cable routing when you remove the cable. Duplicate the cable routing when installing the cable.

1. Remove the TV cable end from the accelerator control lever assembly slot.





2. Remove the TV cable conduit end from the bracket by compressing the locking tangs.
3. Remove the TV cable routing clips or straps.
4. Remove the bolt that is securing the TV cable to the transmission. Pull up on the cable cover at the transmission until the cable is visible.





5. Remove the cable from the transmission link.





6. Remove the transmission case seal.

Installation Procedure





1. Install a new seal into the transmission case hole.
2. Install the transmission end of the cable to the TV link.

Notice: Refer to Fastener Notice in Service Precautions.





3. Install the TV cable bolt and washer assembly to the transmission.
^ Tighten the bolts to 9 Nm (80 inch lbs.)

4. Install the TV cable routing clips or straps.
5. Install the TV cable conduit end to the bracket.

Important: Do not damage or kink the wire cable.





6. Install the TV cable into the accelerator control lever assembly slot.
7. Pull on the upper end of the cable. The cable should travel a short distance with light resistance caused by the small return spring on the TV lever. When releasing the upper end of the TV cable, the cable should return to the zero TV position.
8. Adjust the TV cable. Refer to TV Cable Adjustment.