Overhaul Procedure Steps

ENGINE OVERHAUL

RPO NC8 - Emission System California, ULEV

In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal - Left
5. Drive Belt Tensioner Removal - Right
6. Drive Belt Idler Pulley Removal
7. Drive Belt Idler Pulley Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Water Outlet Removal
10. Water Pump Removal
11. Supercharger Removal
12. Intake Manifold Removal
13. Exhaust Manifold Removal - Left
14. Exhaust Manifold Removal - Right with RPO NC8
15. Exhaust Manifold Removal - Right without RPO NC8
16. Valve Rocker Arm Cover Removal - Left
17. Valve Rocker Arm Cover Removal - Right
18. Valve Rocker Arm and Push Rod Removal
19. Cylinder Head Removal - Left
20. Cylinder Head Removal - Right
21. Valve Lifter Removal
22. Crankshaft Front Oil Seal Removal
23. Engine Front Cover Removal
24. Oil Filter Adapter Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Balance Shaft Removal
28. Crankshaft Rear Oil Seal Removal
29. Crankshaft Rear Oil Seal and Housing Removal - First Design
30. Oil Pan Removal
31. Oil Pump Suction Pipe and Screen Assembly Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Engine Block Plug Removal
35. Camshaft Bearing Removal
36. Engine Block Clean and Inspect
37. Cylinder Boring and Honing
38. Crankshaft and Bearing Clean and Inspect
39. Crankshaft Balancer Clean and Inspect
40. Engine Flywheel Clean and Inspect
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Clean and Inspect
43. Piston and Connecting Rod Assemble
44. Balancer Shaft Bearing Removal
45. Camshaft and Bearings Clean and Inspect
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Rocker Arm and Push Rod Clean and Inspect
48. Valve Lifter and Guide Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Oil Pump Assemble
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Supercharger Clean and Inspect
59. Intake Manifold Clean and Inspect
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Engine Front Cover Clean and Inspect
63. Balance Shaft Clean and Inspect
64. Thread Repair
65. Service Prior to Assembly
66. Balancer Shaft Bearing Installation
67. Camshaft Bearing Installation
68. Engine Block Plug Installation
69. Crankshaft and Bearing Installation
70. Piston, Connecting Rod, and Bearing Installation
71. Oil Pump Suction Pipe and Screen Assembly Installation
72. Oil Pan Installation
73. Crankshaft Rear Oil Seal and Housing Installation
74. Crankshaft Rear Oil Seal Installation
75. Camshaft Installation
76. Balance Shaft Installation
77. Timing Chain and Sprocket Installation
78. Oil Filter Adapter Installation
79. Engine Front Cover Installation
80. Crankshaft Front Oil Seal Installation
81. Valve Lifter Installation
82. Cylinder Head Installation - Left
83. Cylinder Head Installation - Right
84. Valve Rocker Arm and Push Rod Installation
85. Valve Rocker Arm Cover Installation - Left
86. Valve Rocker Arm Cover Installation - Right
87. Exhaust Manifold Installation - Left
88. Exhaust Manifold Installation - Right with RPO NC8
89. Exhaust Manifold Installation - Right without RPO NC8
90. Intake Manifold Installation
91. Supercharger Installation
92. Water Pump Installation
93. Water Outlet Installation
94. Oil Level Indicator and Tube Installation
95. Drive Belt Idler Pulley Bracket Installation
96. Drive Belt Idler Pulley Installation
97. Drive Belt Tensioner Installation - Left
98. Drive Belt Tensioner Installation - Right
99. Engine Flywheel Installation
100. Crankshaft Balancer Installation