Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal - Auto Trans
4. Engine Flywheel Removal - Manual Trans
5. Drive Belt Tensioner Removal
6. Oil Level Indicator and Tube Removal
7. Water Outlet Removal
8. Water Pump Removal
9. Upper Intake Manifold Removal
10. Lower Intake Manifold Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Valve Rocker Arm Cover Removal - Left
14. Valve Rocker Arm Cover Removal - Right
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left
17. Cylinder Head Removal - Right
18. Valve Lifter Removal
19. Crankshaft Front Oil Seal Removal
20. Oil Filter Adapter Removal
21. Timing Chain and Sprocket Removal
22. Camshaft Removal
23. Balance Shaft Removal
24. Crankshaft Rear Oil Seal Removal
25. Crankshaft Rear Oil Seal and Housing Removal (First Design)
26. Oil Pan Removal
27. Oil Pump Suction Pipe and Screen Assembly Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearing Removal
30. Engine Block Plug Removal
31. Camshaft Bearing Removal
32. Engine Block Clean and Inspect
33. Cylinder Boring and Honing
34. Crankshaft and Bearing Clean and Inspect
35. Crankshaft Balancer Clean and Inspect
36. Engine Flywheel Clean and Inspect - Auto Trans
37. Engine Flywheel Clean and Inspect - Manual Trans
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod, and Bearing Clean and Inspect
40. Piston and Connecting Rod Assemble
41. Balancer Shaft Bearing Removal
42. Camshaft and Bearings Clean and Inspect
43. Timing Chain and Sprocket Clean and Inspect
44. Valve Rocker Arm and Push Rod Clean and Inspect
45. Valve Lifter and Guide Clean and Inspect
46. Cylinder Head Disassemble
47. Cylinder Head Clean and Inspect
48. Valve Guide Reaming, and Valve and Seat Grinding
49. Cylinder Head Assemble
50. Oil Pump Disassemble
51. Oil Pump Clean and Inspect
52. Oil Pump Assemble
53. Valve Rocker Arm Cover Clean and Inspect
54. Oil Pan Clean and Inspect
55. Upper Intake Manifold Clean and Inspect
56. Lower Intake Manifold Clean and Inspect
57. Exhaust Manifold Clean and Inspect
58. Water Pump Clean and Inspect
59. Engine Front Cover Clean and Inspect
60. Balance Shaft Clean and Inspect
61. Thread Repair
62. Service Prior to Assembly
63. Balancer Shaft Bearing Installation
64. Camshaft Bearing Installation
65. Engine Block Plug Installation
66. Crankshaft and Bearing Installation
67. Piston, Connecting Rod, and Bearing Installation
68. Oil Pump Suction Pipe and Screen Assembly Installation
69. Oil Pan Installation
70. Crankshaft Rear Oil Seal and Housing Installation
71. Crankshaft Rear Oil Seal Installation
72. Camshaft Installation
73. Balance Shaft Installation
74. Timing Chain and Sprocket Installation
75. Oil Filter Adapter Installation
76. Engine Front Cover Installation
77. Crankshaft Front Oil Seal Installation
78. Valve Lifter Installation
79. Cylinder Head Installation - Left
80. Cylinder Head Installation - Right
81. Valve Rocker Arm and Push Rod Installation
82. Valve Rocker Arm Cover Installation - Left
83. Valve Rocker Arm Cover Installation - Right
84. Exhaust Manifold Installation - Left
85. Exhaust Manifold Installation - Right
86. Lower Intake Manifold Installation
87. Upper Intake Manifold Installation
88. Water Pump Installation
89. Water Outlet Installation
90. Oil Level Indicator and Tube Installation
91. Drive Belt Tensioner Installation
92. Engine Flywheel Installation - Auto Trans
93. Engine Flywheel Installation - Manual Trans
94. Crankshaft Balancer Installation