Operation CHARM: Car repair manuals for everyone.

Air Temperature Door Replacement - Left

REMOVAL PROCEDURE




1. Remove the HVAC module.
2. Remove the left air temperature actuator.
3. Remove the air inlet housing retaining screws (1).
4. Remove the air inlet housing (2).




5. Remove the HVAC module upper mounting screws.
6. Release the retaining tab (1) and separate the upper and lower module halves.




7. Remove the HVAC module seal that is located between the upper and lower cases.
Start to remove the module case seal (blower motor side of case) seal (2) from the lower module case at the position shown (1).




8. Remove the left air temperature actuator.

IMPORTANT: The left and right air temperature actuators separate in the center.




9. Remove the left air temperature actuators (1, 2). Carefully pull the air temperature actuators apart in the center to remove the air temperature actuators from the HVAC module case.

INSTALLATION PROCEDURE

IMPORTANT: The left and right air temperature actuators pivot in the center.




1. Install the air temperature actuators (1, 2).
Carefully align the air temperature actuators into the HVAC module case.




2. Install the air temperature actuator.




3. Install the new case seal (2) into the HVAC module case (1).




4. Align and install the upper module case to the lower module case.
Align and secure the retaining tab (1) on the upper module case to the retaining slot on the lower module case.

NOTE: Refer to Fastener Notice in Service Precautions.

5. Install the HVAC module upper mounting screws.

Tighten
Tighten the HVAC module upper mounting screws to 1.5 N.m (13 lb in).




6. Install the air inlet housing (2).
7. Install the air inlet housing retaining screws (1).

Tighten
Tighten the air inlet housing screws to 1.5 N.m (13 lb in).

8. Install the left air temperature actuator.
9. Install the HVAC module.