Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
- For the complete list of procedures, refer to "Repair Instructions".





[ ] Torque Converter Disassemble
[ ] Transmission Support Fixture Assemble
[ ] Vehicle Speed Sensor and Governor Disassemble
[ ] Oil Pan and Filter Disassemble
[ ] Oil Filter Inspection

[ ] Intermediate Band Servo Disassemble
[ ] Low/Reverse Pipe, Weir and Retainers Disassemble
[ ] Output Shaft Disassemble
[ ] Control Valve Body Cover and Gaskets Disassemble
[ ] Throttle Valve Lever and Bracket Disassemble

[ ] TCC Solenoid and Wiring Harness Disassemble
[ ] Control Valves and Oil Pump Disassemble
[ ] Spacer Plate and Oil Pump Drive Shaft Disassemble
[ ] Input Shaft to Case Cover End Play Check
[ ] Case Cover and Gaskets Disassemble

[ ] Drive Link Stretch Check
[ ] Drive and Driven Sprocket Components Disassemble
[ ] Park System Components Disassemble
[ ] Driven Sprocket Support Disassemble
[ ] Intermediate Band Disassemble

[ ] Direct and Forward Clutch Components Disassemble
[ ] Input Gear, Carrier, Sun Gear and Drum Disassemble
[ ] Reaction Sun Gear to Input Drum End Play Check
[ ] Low Roller Clutch Race End Play Check
[ ] Reaction Sun Gear Disassemble

[ ] Low and Reverse Clutch Housing Disassemble
[ ] Low Roller Clutch and Reaction Gearset Disassemble
[ ] Final Drive End Play Check
[ ] Differential Carrier Components Disassemble
[ ] Case Seals Disassemble

[ ] Case Assembly Inspection
[ ] Case Components Disassemble
[ ] Case Components Assemble
[ ] Right Drive Shaft Oil Seal Disassemble
[ ] Differential to Case Bushing Disassemble

[ ] Differential to Case Bushing Assemble
[ ] Right Drive Shaft Oil Seal Assemble
[ ] Torque Converter Oil Seal Disassemble
[ ] Drive Sprocket Support Disassemble
[ ] Drive Sprocket Support Assemble

[ ] Torque Converter Oil Seal Assemble
[ ] Third Oil and Case Cup Plugs Disassemble
[ ] Third Oil and Case Cup Plugs Assemble
[ ] Park Lock Pawl Disassemble
[ ] Park Lock Pawl Assemble

[ ] Manual Shaft and Filter Seals Assemble
[ ] Differential Carrier Complete Disassemble
[ ] Differential Carrier Inspection
[ ] Differential Carrier Disassemble
[ ] Differential Carrier Assemble

[ ] Governor Drive Gear Disassemble
[ ] Governor Drive Gear Assemble
[ ] Differential Carrier Components Assemble
[ ] Final Drive End Play Check
[ ] Low Roller Clutch and Reaction Carrier Disassemble

[ ] Low Roller Clutch and Reaction Carrier Inspection
[ ] Reaction Carrier Pinion End Play Check
[ ] Low Roller Clutch and Reaction Carrier Assemble
[ ] Low and Reverse Clutch Assemble
[ ] Low and Reverse Clutch Piston Disassemble

[ ] Low and Reverse Clutch Piston Assemble
[ ] Low, Reverse Clutch Piston to Case Seal Assemble
[ ] Low and Reverse Clutch Functional Air Check
[ ] Reaction Sun Gear Assemble
[ ] Reaction Sun Gear to Input Drum End Play Check

[ ] Input Internal Drum Assemble
[ ] Low Roller Clutch React End Play Check
[ ] Input Internal Gear, Carrier, Sun Gear Assemble
[ ] Forward Clutch Disassemble
[ ] Forward Clutch Assemble

[ ] Direct Clutch Disassemble
[ ] Direct Clutch Inspection
[ ] Direct Clutch Housing Retainer/Ball Disassemble
[ ] Direct Clutch Housing Retainer/Ball Assemble
[ ] Direct Clutch Assemble

[ ] Direct and Forward Clutch Housings Assemble
[ ] Direct and Forward Clutch Assemble
[ ] Intermediate Band Assemble
[ ] Driven Sprocket Support Components Disassemble
[ ] Driven Sprocket Support Components Inspection

[ ] Driven Sprocket Bearing Disassemble
[ ] Driven Sprocket Bearing Assemble
[ ] Driven Sprocket Support Components Assemble
[ ] Park System Components Assemble
[ ] Drive Sprocket and Turbine Shaft Disassemble

[ ] Drive Sprocket and Turbine Shaft Assemble
[ ] Drive and Driven Sprocket Components Assemble
[ ] Drive Link Stretch Check
[ ] Case Cover Components Disassemble
[ ] Case Cover Components Inspection

[ ] Vent and Line Pressure Plug Disassemble
[ ] Vent and Line Pressure Plug Assemble
[ ] Cooler Fitting Connectors Disassemble
[ ] Cooler Fitting Connectors Assemble
[ ] Manual Detent Spring and Roller Disassemble

[ ] Manual Detent Spring and Roller Assemble
[ ] Electrical Connector and Manual Valve Assemble
[ ] Thermo Element Adjustment
[ ] 1-2 Accumulator Assemble
[ ] Case Cover and Gaskets Assemble

[ ] Input Shaft to Case Cover End Play Check
[ ] Oil Pump Drive Shaft Assemble
[ ] Auxiliary Valve Body and Oil Pump Disassemble
[ ] Valve Body and Oil Pump Clean
[ ] Auxiliary Valve Body Inspection

[ ] Auxiliary Valve Body Disassemble
[ ] Auxiliary Valve Body Assemble
[ ] Control Valve Body and Oil Pump Inspection
[ ] Control Valve Body Disassemble
[ ] Oil Pump Shaft Bearing Disassemble

[ ] Oil Pump Shaft Bearing Assemble
[ ] Control Valve Body Assemble
[ ] Oil Pump Rotor Thickness Check
[ ] Auxiliary Valve Body and Oil Pump Assemble
[ ] Checkballs, Spacer Plate and Gaskets Assemble

[ ] Valve Body and Oil Pump Assemble
[ ] TCC Solenoid and Wiring Harness Assemble
[ ] Throttle Valve Lever and Bracket Assemble
[ ] Control Valve Body Cover and Gaskets Assemble
[ ] Output Shaft Assemble

[ ] Left Axle Seal Assemble
[ ] Low/Reverse Pipe, Weir and Retainers Assemble
[ ] Intermediate Servo Assemble
[ ] Oil Pan and Filter Assemble
[ ] Governor Assemble Disassemble

[ ] Vehicle Speed Sensor and Governor Assemble
[ ] Transmission Holding Fixture Disassemble
[ ] Torque Converter Inspection
[ ] Torque Converter Assemble