Operation CHARM: Car repair manuals for everyone.

Clutch Assembly Replacement

Clutch Assembly Replacement
^ Tools Required
- J 33169 Clutch Alignment Arbor
- J 36660-A Torque Angle Meter

Removal Procedure





1. Remove the manual transmission.
2. Remove the clutch pressure plate bolts (1).
3. Remove the clutch pressure plate (2) and driven disc (4) from the dowel pins on the flywheel (3).

Installation Procedure





Important: When the clutch driven plate requires replacement, the engine flywheel must also be replaced along with the clutch pressure plate as an assembly.

1. Install the clutch pressure plate (2) and driven plate (6) to the dowel pins on the flywheel (5).
2. Match the gray paint spot (7) on the pressure plate (2) to the X (4) on the flywheel (5).
3. Install the clutch pressure plate bolts (1) finger tight.
4. Install the J 33169 in order to align the clutch driven plate to the clutch pilot bearing.

Notice: Refer to Fastener Notice in Service Precautions.

5. Tighten the clutch pressure plate bolts (1).
^ Tighten the clutch pressure plate bolts (1) to 20 Nm (15 ft. lbs.). Use the J 36660-A to torque the clutch pressure plate bolts (1) an additional 45 degrees.
6. Install the manual transmission.