Operation CHARM: Car repair manuals for everyone.

Cylinder Block Assembly: Specifications

Engine Block Camshaft Bearing Bore Diameters 2.168-2.169 inch
Engine Block Cylinder Head Deck Surface Flatness -
Measured within a 152.4 mm (6.0 inch) area
0.003 inch
Engine Block Cylinder Head Deck Surface Flatness -
Measuring the Overall Length of the Block Deck
0.008 inch
Engine Block Cylinder Head Deck Height -
Measuring from the Centerline of Crankshaft to the Deck Face
9 235-9.245 in.
Main Bearing Bore Diameter - Production 2.750-2.751 in.
Main Bearing Bore Out-of-Round 0.0002 in.
Valve Lifter Bore Diameter - Production 0.843-0.844 in.
Engine block oil gallery plugs 44 ft.lbs.
General Data Engine type V8
Displacement 346 CID
Regular production
option (RPO)
LS1
Bore 3.897-3.898 in.
Stroke 3.622 in.
Compression ratio 10.1:1
Connecting Rod Connecting Rod Bearing Bore Diameter 2.224-2.225 in.
Connecting Rod Bearing Bore Out-of-Round - Production 0.00023 in.
Connecting Rod Bearing Bore Out-of-Round - Service Limit 0.00023 in.
Connecting Rod Bearing Clearance - Production 0.0009-0.0025 in.
Connecting Rod Bearing Clearance - Service Limit 0.0009-0.003 in.
Connecting Rod Side Clearance 0.00433-0.02 in.
Crankshaft Crankshaft Bearing Clearance - Production 0.0008-0.0021 in.
Crankshaft Bearing Clearance - Service 0.0008-0.0025 in.
Crankshaft Connecting Rod Journal Diameter - Production 2.0991-2.0999 in.
Crankshaft Connecting Rod Journal Diameter- Service Limit 2.0987 in.
Crankshaft Connecting Rod Journal Taper - Production 0.0002 in.- maximum
for 1/2 of Journal Length
Crankshaft Connecting Rod Journal Taper - Service Limit 0.00078 in- maximum
Crankshaft Connecting Rod Journal Out-of-Round - Production 0.0002 in.
Crankshaft Connecting Rod Journal Out-of-Round - Service Limit 0.00039 in.
Crankshaft End Play 0.0015-0.0078 in.
Crankshaft Main Journal Diameter- Production 2.558-2.559 in.
Crankshaft Main Journal Diameter - Service Limit 2.558 in. - Minimum
Crankshaft Main Journal Out-of-Round - Production 0.000118 in.
Crankshaft Main Journal Out-of-Round - Service Limit 0.00031 in.
Crankshaft Main Journal Taper - Production 0.00039 in.
Crankshaft Main Journal Taper - Service Limit 0.00078 in.
Crankshaft Reluctor Ring Runout - Measured 1.0 mm
(0.04 inch) Below the Tooth Diameter
0.028 in.
Crankshaft Runout - at Rear Flange 0.002 in. -maximum
Crankshaft Thrust Wall Runout 0.001 in.
Crankshaft Thrust Wall Width - Production 1.029-1.0315 in.
Crankshaft Thrust Wall Width - Service 1.0315 in.-maximum
Cylinder Bore Cylinder Bore Diameter 3.897-3.898 inch
Cylinder Bore Taper Thrust Side 0.0007 in. -maximum
Cylinder Head Cylinder Head Engine Block Deck Flatness -
Measured within a 152.4 mm (6.0 inch) area
0.003 in.
Cylinder Head Engine Block Deck Flatness -
Measuring the Overall Length of the Cylinder Head
0.004 in.
Cylinder Head Exhaust Manifold Deck Flatness 0.008 in.
Cylinder Head Intake Manifold Deck Flatness 0.008 in.
Cylinder Head Height - Measured from the Cylinder Head
Deck to the Valve Rocker Arm Cover Seal Surface
4.732 in. - Minimum
Piston Piston Outside Diameter- Non Coated Skirt - at Size Point 3.8964-3.897 in.
Piston Outside Diameter- Measured Over Coating - at Size Point 3.897-3.899 in.
Piston to Bore Clearance - Non Coated Skirt - Production 0.0005-0.0019 in.
Piston to Bore Clearance - Non Coated Skirt - Service 0.0005-0.0029 in.
Piston to Bore Clearance - Coated Skirt - Production -0.001 to +0.0011 in.
Piston to Bore Clearance - Coating Worn Off - Service 0.0005-0.0029 in.
Piston Pin Piston Pin Piston Pin Clearance to Piston Bore - Production 0.0004-0.00078 in.
Piston Pin Clearance to Piston Bore - Service Limit 0.0004-0.00086 in. - Maximum
Piston Pin Diameter 0.9447-0.9448 in.
Piston Pin Fit Connecting Rod 0.00078-0.00169 in. - Interference
Piston Rings Piston Compression Ring End Gap -
Production-Top - Measured in Cylinder Bore
0.009-0.017 in.
Piston Compression Ring End Gap -
Production-2nd - Measured in Cylinder Bore
0.017-0.027 in.
Piston Oil Ring End Gap - Production - Measured in cylider bore 0.007-0.029 in.
Piston Compression Ring End Gap - Service-Top - Measured in Cylinder Bore 0.009-0.0196 in. maximum
Piston Compression Ring End Gap - Service-2nd - Measured in Cylinder Bore 0.0173-0.03 in. - Maximum
Piston Oil Ring End Gap - Service Limit - Measured in Cylinder Bore 0.007-0.032 in. - Maximum
Piston Compression Ring Groove Clearance - Production-Top 0.00157-0.0033 in.
Piston Compression Ring Groove Clearance - Production-2nd 0.002-0.0034 in.
Piston Oil Ring Groove Clearance - Production -0.0003 to +0.0069 in.
Piston Compression Ring Groove Clearance - Service-Top 0.00157-0.0033 in. - Maximum
Piston Compression Ring Groove Clearance - Service-2nd 0.002-0.0034 in. - Maximum
Piston Oil Ring Groove Clearance - Service Limit -0.0003 to +0.0069 in. - Maximum
Bearing Cap Bolts and Studs (Inner Bolts) First Pass 15 ft. lbs.
Final Pass 80°
Bearing Cap Bolts and Studs (Outer Bolts) First Pass 15 ft. lbs.
Final Pass 53°
Bearing Cap Side Bolts
Tighten the bolt on one side of the bearing cap and then tighten the bolt on the opposite side of the same bearing cap.
18 ft. lbs.
Crankshaft Balancer Bolt (First Pass-New Bolt) 37 ft. lbs.
Crankshaft Balancer Bolt (Final Pass-New Bolt) 140 degrees
Crankshaft Balancer Bolt (Used Bolt) 240 ft. lbs.