Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications

Cylinder Head Cylinder Head Engine Block Deck Flatness -
Measured within a 152.4 mm (6.0 inch) area
0.003 in.
Cylinder Head Engine Block Deck Flatness -
Measuring the Overall Length of the Cylinder Head
0.004 in.
Cylinder Head Exhaust Manifold Deck Flatness 0.008 in.
Cylinder Head Intake Manifold Deck Flatness 0.008 in.
Cylinder Head Bolts (First Pass all M11 Bolts in Sequence) 22 ft. lbs.
Cylinder Head Bolts (Second Pass all M11 Bolts in Sequence) 90 degrees
Cylinder Head Bolts (Final Pass all M11 Bolts in Sequence-
Excluding the Medium Length Bolts at the Front and Rear of Each Cylinder Head)
90 degrees
Cylinder Head Bolts (Final Pass M11 Medium Length Bolts
at the Front and Rear of Each Cylinder Head in Sequence)
50 degrees
Cylinder Head Bolts (M8 Inner Bolts in Sequence) 22 ft. lbs.
Cylinder head coolant plug 15 ft.lbs.
Cylinder Head Height - Measured from the Cylinder Head
Deck to the Valve Rocker Arm Cover Seal Surface
4.732 in. - Minimum
Camshaft Camshaft End Play 0.001-0.012 inch
Camshaft Journal Diameter 2.164-2.166 inch
Camshaft Journal Diameter Out-of-Round 0.001 in.
Camshaft Lobe Lift- Intake 0.274 in.
Camshaft Lobe Lift - Exhaust 0.281 in.
Camshaft Runout - Measured at the Intermediate Journals 0.002 in.
Intake manifold Intake manifold cylinder head deck flatness-
measured at gasket sealing surfaces
0.02 in.
Intake Manifold Bolts (First Pass in Sequence) 44 in lbs.
Intake Manifold Bolts (Final Pass in Sequence) 89 in lbs.
Valve System Valve Face Angle 45 degree
Valve Guide Installed Height -
Measured from the Cylinder Head Spring Seat Surface to the Top of the Valve Guide
0.682 in
Valve Lash Net Lash-No Adjustment
Valve Lift - Exhaust 0.4787 in.
Valve Lift - Intake 0.464 in.
Valve Lifter Hydraulic Roller
Valve Margin 0.05 in. - Minimum
Valve Rocker Arm Ratio 1.70:1
Valve Seat Angle 46 degrees
Valve Seat Runout 0.002 in. - Maximum
Valve Seat Width - Intake 0.04 in.
Valve Seat Width - Exhaust 0.07 in.
Valve Spring Free Length 2.08 in.
Valve Spring Installed Height - Intake 1.8 in.
Valve Spring Installed Height - Exhaust 1.8 in.
Valve Spring Pressure - Closed 76 lb. at 1.8 in.
Valve Spring Pressure - Open 220 lb at 1.32 in.
Valve Stem Clearance - Production - Exhaust 0.001-0.0026 in.
Valve Stem Clearance - Production - Intake 0.001-0.0026 in.
Valve Stem Clearance - Service - Exhaust 0.0037 in. - Maximum
Valve Stem Clearance - Service - Intake 0.0037 in. - Maximum
Valve Stem Diameter - Production 0.313-0.314 in.
Valve Stem Diameter- Service 0.313 inch - Minimum
Valve Stem Oil Seal Installed Height -
Measured from the Valve Spring Shim to the Top Edge of Seal Body - First Design Seal
0.712-0.752 in.
Exhaust Manifold
Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
First Pass 11 ft. lbs.
Second Pass 18 ft. lbs.