Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Damper Removal
7. Camshaft Cover Removal
8. Engine Front Cover and Oil Pump Removal
9. Timing Chain and Tensioner Removal
10. Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
11. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
12. Balance Shaft Chain and Tensioner Removal
13. Balance Shaft Removal
14. Water Pump Removal
15. Cylinder Head Removal
16. Oil Pan Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Lower Crankcase Removal
19. Crankshaft and Bearing Removal
20. Engine Block Disassemble
21. Engine Block Clean and Inspect
22. Crankshaft Balancer Clean and Inspect
23. Engine Flywheel Clean and Inspect
24. Cylinder Honing
25. Crankshaft and Bearing Clean and Inspect
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Clean and Inspect
28. Piston and Connecting Rod Assemble
29. Camshaft Clean and Inspect
30. Timing Chain and Sprocket Clean and Inspect
31. Balance Shaft Clean and Inspect
32. Balance Shaft Chain and Sprocket Clean and Inspect
33. Cylinder Head Disassemble
34. Cylinder Head Clean and Inspect
35. Cylinder Head Assemble
36. Oil Pump Disassemble
37. Oil Pump Assemble
38. Intake Manifold Clean and Inspect
39. Exhaust Manifold Clean and Inspect
40. Oil Pan Clean and Inspect
41. Thread Repair
42. Service Prior to Assembly
43. Engine Block Assemble
44. Crankshaft and Bearing Installation
45. Lower Crankcase Installation
46. Crankshaft Rear Oil Seal Installation
47. Piston, Connecting Rod, and Bearing Installation
48. Cylinder Head Installation
49. Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
50. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
51. Balance Shaft Installation
52. Water Pump Installation
53. Balance Shaft to Engine Timing
54. Balance Shaft Chain and Tensioner Installation
55. Timing Chain, Sprocket, and Tensioner Installation
56. Crankshaft Front Oil Seal Installation
57. Engine Front Cover and Oil Pump Installation
58. Camshaft Cover Installation
59. Oil Pan Installation
60. Oil Filter Adapter Installation
61. Intake Manifold Installation
62. Crankshaft Damper Installation
63. Exhaust Manifold Installation
64. Oil Level Indicator and Tube Installation
65. Engine Flywheel Installation