Fuel Gauge Sender: Service and Repair

REMOVAL PROCEDURE




1. Remove the fuel sender assembly.
2. Remove the fuel pump and fuel level sensor electrical retaining clip at the top of the fuel sender assembly.
3. Disconnect the fuel pump and fuel level sensor electrical connector.
4. Depress the 3 tabs (1) securing upper fuel reservoir and slide upward until free of lower reservoir (2).




5. Depress the tab on the fuel level sensor (1) while sliding up and out of the housing.
6. Remove the retaining clip from the electrical connector.
7. Remove the fuel level sensor wires from the connector, taking care to note the location of the wires.

INSTALLATION PROCEDURE

IMPORTANT:
^ Make sure the wires are routed under the fuel level sensor.
^ Make sure the tab locks in place.




1. Install the fuel level sensor (1) by sliding the sensor down in the housing.




2. Slide the upper reservoir into the lower reservoir (2).
3. Connect the 2 wires into the connector and lock the connector with the retaining clip.
4. Connect the fuel pump and fuel level sensor electrical connector and lock the connector with the retaining clip.
5. Install the fuel sender assembly.